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Plain Bearing Model Engines

Stuka Stunt Main Forum · 43 of 43 known posts recovered

Broken Wings · Nov 16, 2004 06:58 PM

#0 source
It makes me crazy when I turn over a “Ball Bearing” model engine and I get that grindy feeling. You take the back plate off and look inside only to find that someone used the "Ball Bearing" inside your engine as a sinker on thier deep sea fishing expedition.

Especially when you know that it was (you) who took the “Brand New” engine out of the box, diligently broke it in, carefully mounted it in your model, and lovingly oiled it after every use.

After all, you paid a premium for the engine because it had “Ball Bearings”. You buy a set of spares so that if you ever need to change the “Ball Bearings” you’ll have them on hand. You just never know when the guy that makes the “Ball Bearings” for you engine will quit making them rendering you engine useless. (The cruel agony of it all)

You tell yourself it’s got to be a real smooth runner, its got “Ball Bearings”. You don’t need or want to use too much oil in the fuel, its got “Ball Bearings” and you’ll just gum it up with Castor.

You ask six of your friends what they do to keep their “Ball Bearing” engines in tip top shape and they all give you the best advice they can. Use After-run oil!!!!!

So you buy six different kinds of after-run oil hoping to prolong its life span. There’s Mouse Milk, Super Slick, Pig Snot, Marvel less Mystery, Dead Dinosaur, etc. Then there is the Super Oil that you buy to put in the fuel because it’s “The best thing that you can do for your engine”.

I think the best thing that I can do for my model airplane engines is to buy them without “Ball Bearings”.

Regards,
John Jolley

greatcircle · Nov 16, 2004 07:51 PM

#1 source
LAST EDITED ON Nov-16-04 AT 07:51 PM (CST)
 
John: Whyn't you just tell us what you think??? Agreement 100%. Keep it simple, reliable, repeatable, and fixable. Avoid dark nights in the Laboratory (not lavatory, unless you live in a small apartment) searching for that one marvelous blend (kinda like the lost chord) that will eclipse all others, and have the stunt world beating a path to your door, singing anthems of praise. But, then what do I know?

Carl

LeagueCityRalph · Nov 16, 2004 08:38 PM

#2 source
Why not just make friends with someone at www.bocabearings.com, and not worry overmuch. They have a vast selection, know model engines, and ship really quick. Or, in your case, just call ahead to make certain they're in stock and drive 10 miles up I-95 and pick them up, yourself . . .

Ralph Wenzel

Broken Wings · Nov 16, 2004 11:38 PM

#5 source
>Why not just make friends with someone at
>www.bocabearings.com, and not worry overmuch. They have a
>vast selection, know model engines, and ship really quick.
>Or, in your case, just call ahead to make certain they're in
>stock and drive 10 miles up I-95 and pick them up, yourself
>. . .

I can't even find the time to get to Kinkos to burn a set of Biceps plans. Ride to Boca for bearings...risk getting run down by the Blue Hairs, I'll pass.

Giffy · Nov 16, 2004 09:32 PM

#3 source
After run oil is not enough, you have to get the castor out of the engine. I mix 10% synthetic oil and 90% methanol and run the engine rich for about 15 seconds. I pinch the fuel line with the battery still attached so it all runs out. Then I use a mix of 1/3 ATF 2/3 naptha and run 3 primes off. This gets ATF everywhere that fuel goes. A bit of work but, worth it for ball bearings.


Giffy

Iskandar Taib · Nov 16, 2004 10:04 PM

#4 source
>You just never know when the guy that makes the “Ball
>Bearings” for you engine will quit making them rendering you
>engine useless. (The cruel agony of it all)

Sort of agree with the other things (for Stunt use, not for Combat), but I think the above is unlikely to happen. Just about all the engines I've researched use commonly available bearing sizes. The hard part is finding loose clearance bearings for the rear bearing, though.

GLBahrman · Nov 16, 2004 11:48 PM

#6 source
After run oil is not enough, you have to get the castor out of the engine. I mix 10% synthetic oil and 90% methanol and run the engine rich for about 15 seconds. I pinch the fuel line with the battery still attached so it all runs out. Then I use a mix of 1/3 ATF 2/3 naptha and run 3 primes off. This gets ATF everywhere that fuel goes. A bit of work but, worth it for ball bearings.

If it works for you?? I don't understand... "you have to get the caster out"... My ST 46 is the same one I ran when I was 15 yrs. old and it set for 30 years and it still has the same bearings and runs fine. Thank you caster. ATF works about as good as WD 40 from week to week but I wouldn't trust it any longer. Please explain!!!

Greg L. Bahrman

dennis · Nov 16, 2004 11:58 PM

#7 source
>After run oil is not enough, you have to get the castor out
>of the engine. I mix 10% synthetic oil and 90% methanol and
>run the engine rich for about 15 seconds. I pinch the fuel
>line with the battery still attached so it all runs out.
>Then I use a mix of 1/3 ATF 2/3 naptha and run 3 primes off.
>This gets ATF everywhere that fuel goes. A bit of work but,
>worth it for ball bearings.
>
>If it works for you?? I don't understand... "you have to
>get the caster out"... My ST 46 is the same one I ran when I
>was 15 yrs. old and it set for 30 years and it still has the
>same bearings and runs fine. Thank you caster. ATF works
>about as good as WD 40 from week to week but I wouldn't
>trust it any longer. Please explain!!!

Actually he was probably alluding to the fact that castor oil will get gummy over a long period of storage.It won't ruin your motor, as in rusting it, but it can be a pain to get it out of everything to free up the motor.
On the other hand Rizlone or ATF never gets hard or gummy and if you make a 50/50 mix of the 2 it is everlasting
I have motors treated with this mixture for 20 years. They are still free and clean.
Actually C/L motors shouldn't rust because of leftover fuel in the crankcase as we run till we're out of fuel. Your much more likely to get bearing problems from the moisture in the air with an untreated motor then one with a good afterrun oil, which is something that you should do with all motors, even plain bearing motors need it.
Dennis

GLBahrman · Nov 17, 2004 12:02 AM

#9 source
Thank you Dennis.

Greg L. Bahrman

wcrane · Nov 17, 2004 04:49 AM

#11 source
I just use plain ATF in my bearings. I was a little worried about a couple of RC models that I hadn't flown in 2-3 years that have been sitting in the garage, but I had treated them with ATF after running them dry before storage. Flew them all a month ago, no problems. My garage is not the nicest place for planes. It's humid and after the water runs across the floor you get really cool salt crystals growing up from the floor. I have a water softner in the corner and the dust from filling up the bin goes everywhere.

Anyways, George recomended Rizalone but said ATF was fine so it must be ok.

From somewhere near Parkville, Mo.
William Crane
AMA 6733

jim ivey · Nov 16, 2004 11:59 PM

#8 source
in my best hispanic voice...ballbearings!....ballbearings!!.... we doan got no ballbearings!!! ... we doan got to show u no stinkin ball bearings!!!!

monoflyer · Nov 17, 2004 01:04 AM

#10 source
John a tip I picked up from the Eastern European speed fliers is to flush some Jet A fuel through the engine after each run then oil it, bearings feel great and have never rusted on me. For your application after each flying session would be fine. And if getting a small quantity of Jet A is a pain, your regular hardware store kerosene works just as well plus you can get it descented so the wife doesn't complain.

ama21835 · Nov 17, 2004 04:58 AM

#12 source
LAST EDITED ON Nov-17-04 AT 04:58 AM (CST)
 
It sounds like people in Florida have trouble wid rust. Must be the salt air. Not just a model engine issue.

BOCA Bearings is there for a reason.

gcb · Nov 17, 2004 05:48 AM

#13 source
BOCA Bearings is there for a reason.

So lots of Floridians have the opportunity to drive on I95?

George

Randy Ryan · Nov 17, 2004 07:00 PM

#14 source
This seems to be a persistant problem and I'm surprized at that. Air tool oil is the best after run oil, it displaces water and stays on the metal. Another thing about ball bearings is that in our engines they are loaded in pulses and always in the same areas of the inner and outter races. The hotter the fuel the more pronounced the loads. In stunt engines the life of ball bearing can very even more depending on the run mode you use. In any case stunt puts tremendous loads on our engines and the ball bearings in the best case normally have a shorter life then do plain bearings. They are obviously more pron to damage from both moisture and debris and believe it or not, flying over pavement is harder on them the flying over grass.

Randy Ryan <><
AMA 8500
SAM 36
BO all my own M's

dirtydan · Nov 17, 2004 07:09 PM

#15 source
Like Randy, I am surprised at this. We've been running single-cylinder two-strokes for many, many years; how hard can this stuff be?

I've said it before, I'll say it again: Store your engines in a sealed container of kerosene.

Dan

Broken Wings · Nov 17, 2004 09:22 PM

#16 source
Store it... I wanted to use it on the plane it was mounted on.

I used Snap-on Air tool oil because we have it on hand at the shop. I'm just glad that I caught it before it made a mess. It's really no big deal, I'll make the necessary change.

Being a Non-Competitive Voter on all issues that don't concern me/Sport Flyer, I'll just buy Plain Bearing engines and not worry about it anymore.

I'm just so very happy that the OS FP.21 is a plain bearing. You know, The Engine By Which All Others Are Judged...(smiles)I store those in a strong box encased in concrete buried in the back yard.

Regards,
John Jolley
PS: The map is in a safety deposit box.

dirtydan · Nov 17, 2004 10:18 PM

#18 source
Actually, John has a point.

I think ball bearing-equipped engines are highly over-rated.

Yes, I know there are advantages. But in a great many cases I am not convinced the positives offset the negatives.

Back in my days of Combat flying, it seemed to me the power was so close to the same it wasn't worth the extra weight. And, as John notes, the extra maintenance. Even at that it wasn't unusual to grenade a rear bearing, and that tore other whirly bits up something fierce, meaning it took a lot more than just one bearing to get the engine back in action.

Truth be known, the BB engines were a little easier to start, and that's where the list of advantages began to get a little thin.

For CL Stunt a bushed engine can be made pretty light, compact, and less expensive, all good things. And we don't have serious issues with starting engines, particularly with--at least in the NW--a fair number using good techniques *and* electric starters.

Yeah, bushed engines have the reputation of wearing the bush to the point of uselessness. But that's really only a problem with the Fox 35. Personally, I know of no other engines with which bushing wear is an issue. It certainly isn't with O.S. engines, at least not in the Galaxy-class pieces John takes an oblique swipe at and I have a fair bit of experience with.

It's kinda like bushed rods. People see a non-bushed rod and think it's gotta be junk, whereas I think it's (potentially, assuming correct materials used) a terrific idea, one with which I have had documented success (RC cars with Picco 21s).

Same deal with a non-BB engine: Must be a cheapie. I'm not so sure about that...

The real problem, of course, is customer perception. Y'all go out and just try to sell any kind of model aircraft engine with a non-bushed rod, a plain bearing on the crank, and you'll see what I mean. That the naysayers will have their heads in their rear ends won't help the bottom line of your business.


Dan

ferocious · Nov 18, 2004 10:43 AM

#24 source
Jeez Dan, I have to AGREE with you. Ball Bearings helped Fast combat motors start more reliably. Probably the same in stunt. Otherwise, in any sport/less than 20K rpm application for model planes they are a fancy nice gimmick, but don't really do much that I can see.

The trick to starting PB engines quickly- put a couple drops of fuel on the back of the prop driver. Prime the motor through the intake and flip it through 15-20 times until it loosens up and starts to snap over. Then hook up the plug and it should start in a couple of flips. When you are flipping it you can feel the fuel work through the main bearing and free it up, and then work up to the cylinder and free that up.

Phil C

Dick Fowler · Nov 18, 2004 06:10 AM

#22 source
> BOCA Bearings is there for a reason.
>
>So lots of Floridians have the opportunity to drive on I95?
>
>
>George


YAh.... and their turn signal flashing all the way !

puttputt · Nov 17, 2004 09:56 PM

#17 source
In the fifties, the buzz-bomb hi-output Merc outboards had BB and the torquey Johnsons had bushings. In the seventies, stodgy Honda fours had pressurized plain, hot kawis and Suzis had BB. We all "knew" BB were better. But I've also read that bushings run better at high rpm, needing that wedge o'slime to ride on. And that BB are better at lo rpm 'cause they just roll on without any hydraulic wedge needed. 100,000 rpm turbos are plain, so what's the deal? Little glow motors would seem like the last place to use BB. Don

dirtydan · Nov 17, 2004 10:20 PM

#19 source
Turbines running at 100K revs use bushings because they have yet to make ball bearings work reliably in this application. They would love to, and this is a place where a shaft riding on ball bearings would be advantageous.

Dan

Broken Wings · Nov 17, 2004 10:45 PM

#20 source
>In the fifties, the buzz-bomb hi-output Merc outboards had
>BB and the torquey Johnsons had bushings. In the seventies,
>stodgy Honda fours had pressurized plain, hot kawis and
>Suzis had BB. We all "knew" BB were better. But I've also
>read that bushings run better at high rpm, needing that
>wedge o'slime to ride on. And that BB are better at lo rpm
>'cause they just roll on without any hydraulic wedge needed.
>100,000 rpm turbos are plain, so what's the deal? Little
>glow motors would seem like the last place to use BB. Don

Wasn't it fun pressing the cranks apart to replace those Kawasaki bearings?
Dan don't get me wrong, I love those little FP.21's as much as you do. I just like to needle you about them. Thanks Brett (smiles)

Maybe I'll try making a replacement "Ball Bearing" out of a piece of Bronze Bar Stock that I have lying around and Fugetaboutit.

Regards,
John Jolley

tomB · Nov 18, 2004 06:01 AM

#21 source
With respect, turbines run at clearances and tolerances unheard of in reciprocating engines. The press fit tolerance of a typical bearing and its races may be outside the total tolerance allowed for the turbine. Under purely axial loads, the bushings also present a much kinder failure choice. I'm not exactly sure what kind of turbine you're referencing, but there are too many other differences from a 2 cycle glow engine to make it valid comparison. The torsional stress caused by a 90 degree piston stroke is completely alien to turbine shaft forces.

Our engines also don't have to withstand anywhere near the abuse absorbed by a typical RC engine. Torqued starters, longer runs, lower oil content, etc. - all combine for much more abuse than a typical control line engine. Leakage out of the front side of a bushing case is a documented problem in RC (and with bearings). When it happens on a bushing engine, there's nothing you can do except replace the case.

There's also the obvious fact that bearings will allow a lower idle than a bushing.

It's not all "marketing" that causes the demand for bearing engines.

Tom B

Iskandar Taib · Nov 18, 2004 06:14 AM

#23 source
LAST EDITED ON Nov-18-04 AT 06:15 AM (CST)
 
Hmm. Now I am curious.

I suppose now all I have to do is convince someone to build a F2D motor with a plain bearing just to see how it'll run. Or get Henry to make one Nelson .36 with plain bearings.

On these particular engines, the ball bearings used are smaller and thinner than on sport engines, to save weight - and so we are told to keep a close eye on them. Plain bearings, if they work as well, would eliminate the worry.

wackydaddy1 · Nov 18, 2004 11:34 AM

#25 source
When I flew a lot of RC I built so many airplanes I never took more than 2 or 3 to the field. I have about 30 radioed and ready to fly and 95% have tuned pipes. At the end of the day I always ran them to full throttle and pinched the fuel line off. Next remove fuel line spray some WD-40 in the intake and light it off with a starter. Next pour a few drops of Hoppes #9 gun oil and spin it over again. The WD gets the moisture out and the Hoppes keeps it lubed. I have a KAOS that is over 15 years old and the 46VF/ with pipe is older, because it was on a previous KAOS. It gets flown about once a year now, since it is permanently on Floats and I don't get out much. It fires up in 1 or 2 flips every year. No bearing noise and still blows everybody away at the annual Red Barons float fly. All my engines get this treatment at the end of the day. Even airplanes that haven't been fired up in 2 or three years will turn over smoothly with very little stiffness and will completly loosen up after a couple of revolutions.

It works for me so just thought I would pass it on.

Bruce

BGM

tomB · Nov 18, 2004 11:36 AM

#26 source
>When I flew a lot of RC I built so many airplanes I never
>took more than 2 or 3 to the field. I have about 30 radioed
>and ready to fly and 95% have tuned pipes. At the end of the
>day I always ran them to full throttle and pinched the fuel
>line off. Next remove fuel line spray some WD-40 in the
>intake and light it off with a starter. Next pour a few
>drops of Hoppes #9 gun oil and spin it over again. The WD
>gets the moisture out and the Hoppes keeps it lubed. I have
>a KAOS that is over 15 years old and the 46VF/ with pipe is
>older, because it was on a previous KAOS. It gets flown
>about once a year now, since it is permanently on Floats and
>I don't get out much. It fires up in 1 or 2 flips every
>year. No bearing noise and still blows everybody away at the
>annual Red Barons float fly. All my engines get this
>treatment at the end of the day. Even airplanes that haven't
>been fired up in 2 or three years will turn over smoothly
>with very little stiffness and will completly loosen up
>after a couple of revolutions.
>
>It works for me so just thought I would pass it on.
>
>Bruce

Does your treatment get rid of the rudder wiggle in the KAOS?

Tom B

wackydaddy1 · Nov 18, 2004 02:36 PM

#27 source
The only time my rudder wiggles is when i move the stick.

BGM

Pat Mackenzie · Nov 18, 2004 06:37 PM

#28 source
FWIW:
There are in fact ball bearing turbo chargers:
http://www.airpowersystems.com.au/wrx/aps_turbo.htm
Also AFAIK model turbines use ball bearings.
Pat MacKenzie

EricV · Nov 18, 2004 07:03 PM

#29 source
Plain bearings may not get the rust from sitting, but I've seen plenty of plain bearing engines locked up solid from sitting over a long period without getting the castor out and no after run oil.

I live in central Florida, and the humidity hardly ever drops below 80% around here. My old ST's mounted on certain planes that may get flown once in a blue moon are fine. I use Marvel air tool oil. I've still got the same quart can I bought 20 years ago, it only takes a few drops. And mine is the old Mint scented stuff, so you could tell if the guys were maintaining their air tools. "Hey, Fred, your drill doesn't smell very minty, take better care of your tools!" Hah!

Speaking of rusty bearings and extra weight, how many of you out there have tried the ceramic bearings, and what is your verdict? How much weight did you loose? Did it run cooler? Smoother? I'm curious!

Eric V

Iskandar Taib · Nov 18, 2004 08:31 PM

#30 source
They sure do make your wallet lighter, though..

Pat Mackenzie · Nov 19, 2004 04:50 AM

#31 source
I ordered two 12x21x5 ceramic rear bearings from BOCA for an F2D motor, just as an experiment. Unfortunately the clearances were wrong (too tight when installed), so I never actually ran them in the motor. Expensive experiment.
Pat MacKenzie

Iskandar Taib · Nov 19, 2004 05:29 AM

#32 source
Are talking about the radial clearance (i.e. C3, C4, etc.) or the clearance between the outside race and the case? Wouldn't BOCA take them back?

Broken Wings · Nov 19, 2004 07:10 AM

#33 source
>Are talking about the radial clearance (i.e. C3, C4, etc.)
>or the clearance between the outside race and the case?
>Wouldn't BOCA take them back?

I'm interested. How did you determine the necessary clearance, from the original bearing manufacturers bearing code?
Just for "Kicks" I'd like to "Try" and bush the bearing engine that made me crazy. How do the clearances differ from a Bushing Model Engine to a Bearing Model Engine?
Regards,
John Jolley
CNC Programmers Motto: Some parts must die so that the others may live.

Pat Mackenzie · Nov 19, 2004 06:04 PM

#35 source
>Are talking about the radial clearance (i.e. C3, C4, etc.)
>or the clearance between the outside race and the case?
>Wouldn't BOCA take them back?
Radial clearance. Fit to the case was normal IIRC. Crank just never spun freely. It felt like they do when the bearings are not seated.
Some time elapsed between buying the bearings and trying them out.
Not really fair to try to return something that late.
The bearings were "hybrid" bearings. Steel races and ceramic balls. I think at the time Boca was making them by replacing regular steel balls with ceramic ones. On the web site they are shown as C3. I think that for F2D this is too tight.
I prefer to buy bearings from Jari Valo, since he sells only the correct ones, and he is cheaper than Boca.
Pat MacKenzie

Iskandar Taib · Nov 19, 2004 09:45 PM

#36 source
Henry mentioned that not all C3 bearings were usable, you had to measure them individually. Here are the specs from SKF's web site for bearings of bore diameters 10-18mm (in micrometers of radial play for an uninstalled bearing):

C2
min 0 max 9

"Standard"
min 3 max 18

C3
min 11 max 25

C4
min 18 max 33

As you can see, there's a pretty large range that fits "C3", and a large overlap between "standard" and "C3".

What sort of cage did the ceramic ball bearings come with? I've heard its usually cage disintegration that causes damage when bearings fail. Are there other sorts of catastrophic failure (as opposed to gradual failure that you can detect before the engine is damaged)?

What about stainless steel bearings, by the way? BOCA offers some here and there. At least they won't rust, but I wonder if the steel is softer than the usual chrome steel.

Pat Mackenzie · Nov 21, 2004 09:03 AM

#39 source

>What sort of cage did the ceramic ball bearings come with?
>I've heard its usually cage disintegration that causes
>damage when bearings fail. Are there other sorts of
>catastrophic failure (as opposed to gradual failure that you
>can detect before the engine is damaged)?
>
Plastic cages. I might try to measure the clearance, and compare with a "proper" bearing from Jari. A bit tricky to do accurately.
Pat MacKenzie

mpa · Nov 20, 2004 10:36 PM

#37 source
I think the smell is wintergreen. We used to use oil of wintergreen in traction compound for slot cars.
Derek Moran

norm furutani · Nov 21, 2004 12:33 AM

#38 source
Hi Derek,

Could the smell be camphor? This is from the Woodcraft site.

- Norm F.


Woodcraft Tips & Tricks

Rust Protection For Your Tools

Nobody likes to see rust on their precious tools. Here are some tried and true ways to stop rust.

Some people keep small blocks of solid camphor in their tool drawers. Camphor produces fumes that form a coating on the tools that prevents rust.Keep the camphor in small pill bottles. Drill a number of small holes in the bottle lids to permit the fumes to escape and protect the contents of the drawer.

Note: Be sure to read the instructions that come with the camphor because, under certain conditions, camphor fumes can be harmful.

If you store your tools in tool rolls, soak the rolls in kerosene and allow them to dry. The kerosene residue will protect your tools.

You can store your tools with small packages of silica gel. Silica gel is often added to cartons of electronic parts and drugs. It absorbs moisture and you can rejuvenate it by placing it on a lit light bulb for a couple of minutes.

Note: Do not leave the gel on the bulb over a couple of minutes because the paper it is packaged in is flamable.

>I think the smell is wintergreen. We used to use oil of
>wintergreen in traction compound for slot cars.
>Derek Moran

mpa · Nov 21, 2004 10:07 AM

#40 source
Hi Norman!
I used to put mothballs in my tool chest to prevent rust. They were somewhat effective. I live close to the beach and the atmosphere is brutal to ferrous metals. Now everything gets a coat of LPS 3.
Derek

tomB · Nov 19, 2004 05:04 PM

#34 source
>The only time my rudder wiggles is when i move the stick.

Then the KAOS is not moving out fast enough ... I should have more properly said, "tail wiggle," an infamous trait of a woundup, screaming KAOS.

Tom B

wackydaddy1 · Nov 22, 2004 11:45 AM

#42 source
I knew what you ment. I'll guarantee it's fast enough. Only wiggle I've had is in some various vertical situations or exiting tight manuvers. Mine are all 40 size(4 with 46VF and Mac's pipes, 1 with a Rossi 45 and Rossi minipipe). I never liked the 60 size. Sorry, I don't have any wiggle problems in level high speed runs except pulling up elevator 5 feet off the ground, inverted. Only did that once. What a mess.

Bruce

BGM

Bill Little · Nov 21, 2004 10:14 AM

#41 source
I have an old Texaco home oil can with the long spout that I mix Rislone and Marvel Air Tool in. A couple squirts, and flips have worked for many many years. Whenever I tear an engine down, that is the mixture I assemble them with.
The only engine that I have that has had a rusty bearing is a 30+ year old Veco 19 that was never run.
Bill <><

When the character of a man is not clear to you, look at his friends.
Japanese Proverb