control handles and paint jobs
Stuka Stunt Main Forum · 9 of 9 known posts recovered
Kelvin Heath · Oct 05, 2000 01:55 AM
#1 sourceDumb question: You have done iron on finishes, you say. You now want to do a dope finish. Well, it doesn't have to be silk and it doesn't have to be iron-on. Why not try plain old silkspan?
So many people think that silkspan is just "tissue" and that it is going to pop or tear at the slightest nudge. Not so! If you use medium weight silkspan, and either SIG or Brodak dope (Brodak is MUCH better), you will end up with a covering and finish that can be as light or lighter than Monocote, nearly as puncture resistant, and which will add much greater stiffness to the structure. We have crash tested the stuff with minimal damage. We have done straight-ins where we have torn off wings and the only damage was to the one or two panels where the wing actually sheared.
You apply the stuff with dope and a brush. Although spraying is always better, you can brush your undercoats on--and even your top coats, and come out with a respectable finish. Brodak dope dries quite quickly and smells the least. If you want a dope finish, this is truly the way to go. The heavier fabric type stuff is just that--heavier. Give silkspan a try and see for yourself why the rest of us are using it.
Leonard Neumann
Handles-Tom Morris makes some simple but nice handles for about $8 apiece. You have to finish them before use. The adjustment is made using eyebolts (which are screwed in or out of a tapped hole) for the fine adjustment, and simply adding line clips for gross adjustments. Note that in competion, you are only allowed two clips/line (i.e. one on each end). He advertises in Stunt News.
Shrinkable Covering: Well other than monocote, there is Ultracoat by Goldberg which a lot of people like. I use MicaFilm which is real light, but you do need to apply the adhesive (Fabric BalsaRite) to stick it down. You can paint on Ultracoat with most paints (I think), but with Mica Film, you cannot use dope - it doesn't stick well. Rustoleum does work well on MicaFilm, but use it only for trim like stuff because it will increase the weight of the covering, sort of defeating the purpose of using MicaFilm in the first place.
Also I have found that painting film tends to make it difficult to reshrink the covering which tends to be necessary after leaving the plane in the car during a hot summer day.
You didn't mention silkspan (shrinks with water and dope but not a heat shrink), which is the old standard for covering. Its main downside is that being paper, you need to be careful about poking holes in the wing.
Some people swear by (and some swear at) using PolySpan, which is heatshrinkable, and paintable by dope. I have never used it.

Nils
jmcconville · Oct 05, 2000 09:24 AM
#4 sourceTo use:
1. Cut the silkspan to size. (leaving excess for trimming)
2. Using clear dope, paint around the outside of the wing (do not paint the ribs)
3. Wet the silkspan completely. I usually let it drip for a few seconds till the water quits running off.
4. Place the wet silkspan on the wet dope. Gently pull the edges to remove wrinkles.
5. Put another coat of dope around the edges of the wing. (Over the silkspan)
6. Let silkspan dry and it will tighten up.
7. Immediatly do the other side of the wing (top or bottom). This prevents warping.
8. Repeat for other side of wing.
When dry, dope the entire wing. The silkspan will loosen up a bit, but will dry tight.
Hope this helps,
jimm