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Prospects for S.P.A.D. CL Models?

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Swordsman18 · Aug 25, 2003 11:08 AM

#0 source
I can't help but notice that "Mr. Clean" is deeply involved in the world of S.P.A.D (Simple Plastic Airplane Design http://www.spadtothebone.com/). These are models built from Coroplast plastic sign board, which can be used to build attractive, simple, *cheap*, and tough airframes. I have been interested for some while in the prospects for adapting S.P.A.D. materials and techniques for C/L sport and trainer types, perhaps even combat. A trivial example is the Osborne Platter, which can easily be built from Coroplast. The big issue is weight: Can Coroplast airframes be built light enough for reasonable performance?

How about all you clever and resourceful folks who have experimented with S.P.A.D CL models sharing your thoughts and experience?

Thanks in Advance,

Andrew Tomasch

"Real Engines Have Black Cylinder Fins and Red Heads"

Bob Reeves · Aug 25, 2003 11:36 AM

#1 source
This is a great subject.

In my mind I don't think anyone has really designed the ultimate trainer and the SPAD idea could be an excellent way to get there. I would like to see something designed around the LA or FP 15 or 25 that would bounce like the 1/2A platter does. The 1/2A's are to hard to deal with and I don't feel they are as easy to fly as the bigger ships.

I have quite a bit of the coreplast material left over from a sign shop, wished I had time to play with it and see if I couldn't come up with something. Too many projects too little time.

msaint · Aug 25, 2003 12:47 PM

#2 source
http://www.balsabeavers.ca/images/Trainer2.pdf

Quick and easy coroplast CL plane plans

Swordsman18 · Aug 25, 2003 01:15 PM

#3 source
>http://www.balsabeavers.ca/images/Trainer2.pdf
>
>Quick and easy coroplast CL plane plans

Thanks! I've drawn something similar myself for 1/2A. I think this one needs more engine offset .

"Real Engines Have Black Cylinder Fins and Red Heads"

bkruger · Aug 25, 2003 01:48 PM

#4 source
LAST EDITED ON Aug-25-03 AT 02:42 PM (CDT)
 
>
>How about all you clever and resourceful folks who have
>experimented with S.P.A.D CL models sharing your thoughts
>and experience?
>

Andrew;

Mike Ogren has been making and selling a line of combat and sport kits using this stuff for a couple of years. He even has one that supports an upright engine - sounds like a good choice for someone trying to get into the hobby and has a Fox 35.

Site is: http://personal.bellsouth.net/c/l/clflyer/www_protech_com.html

Regards - Bob Kruger

Iskandar Taib · Aug 25, 2003 09:53 PM

#8 source
>Mike Ogren has been making and selling a line of combat and
>sport kits using this stuff for a couple of years. He even
>has one that supports an upright engine - sounds like a good
>choice for someone trying to get into the hobby and has a
>Fox 35.

Those aren't 100% Coroplast. They've got foam wings and Coroplast tails.

I think he's quit using the upright engines. Had problems with those at the Nats last year (hit the ground at the bottom of an outside..). His new ones are sidewinders, like most other Combat planes.

Tim Wiltse · Aug 25, 2003 03:08 PM

#5 source
Andrew,

I have built the plane from the Balsa Beavers site. I have one of my RR-1 clones on it. It flys GREAT, shame on people talking bad about Cox reedies! I see no reason why you can't size it up to take a bigger engine. My 1/2a jobs made from Coroplast just bounce if they hit the ground. I also have an Osbourne Platter made from coroplast. I made it tail heavy so I can do loops 18 inches off the ground in it's own length! Coroplast would be perfect for combat. It takes me 45 minutes to make a 1/2a Platter from coroplast.


Later,
Tim

Tim Wiltse · Aug 25, 2003 03:11 PM

#6 source
By the way Mr. Clean has a .15 or .25 size Platter made from coroplast.


Later,
Tim

Iskandar Taib · Aug 25, 2003 09:50 PM

#7 source
LAST EDITED ON Aug-25-03 AT 10:30 PM (CDT)
 
There's a picture of someone's Coroplast Speed Limit Combat airplane in one of the recent Flying Models. Author said it flew OK, but flexed in the air, if I recall correctly. This one had a sheet wing, if I were to try this, I'd use the really thin Coroplast and form it into an airfoil (like the RC people do).

I don't know about "perfect for Combat" - for 1/2-A, they're good for fooling around with friends, but they'd be heavy and flop around and in real competition the VA and Cyclon powered Lighthawks, Buzzards and Russian RTFs would eat them up. Not to mention they'd probably come in at you if you tried to fly them to the limit on 35 foot .012s, let alone 42 foot.

Louis · Aug 25, 2003 11:31 PM

#9 source
Here are some pics of the "Circle Jerk". It is a gutter pipe and coroplast SPAD C/L that I made for the "SPADS Over Memphis" SPADFEST. It is heavy but will loop, eight, and reverse wing over very well. Fully symetrical airfoil, bellcrank mounted below wing, adjustable leadouts, and an OS Max 40H for power. Makes a great trainer. I have trained 3 at our club with this plane. Not a pattern flier, but still lots-o-fun.

Iskandar Taib · Aug 26, 2003 12:25 AM

#10 source
Got any pics of the inside of that wing? What's the spar?

Louis · Aug 26, 2003 08:12 AM

#11 source
The spars are made of Lowe's yard sticks. Go to the website www.spadtothebone.com. All of the construction techniques were adapted from the plans on the sight. I also fly R/C combat, the SPADs are great. They are cheap and very durable.

Iskandar Taib · Aug 26, 2003 11:39 PM

#13 source
LAST EDITED ON Aug-28-03 AT 02:14 AM (CDT)
 
Ah.. yardsticks! I used to be the bane of yardstick givers-away at the Monroe County Fair. I'd sneak past tables multiple times and get my hands on a dozen or so for the evening. And then I'd use them for building airplanes.

I'd make a point of getting one free each time I visited the lumber yard, too. I even put aside one of each type to hang on the wall (I have some rare ones from other towns..).

Maybe I should have just found out where they make 'em and gotten a box of unprinted ones, since I used a lot of them.

Ty Marcucci · Aug 28, 2003 11:23 AM

#19 source
Isky, I too used to do that. They made great fuselages for hand launched gliders.

barenekd · Aug 27, 2003 09:51 AM

#15 source
Not to be confused with the original Circle Jerk kit of '80s fame, a foam winged Ringmaster by Joe Just.
Bare

Barry Baxter

kjcitrin · Aug 27, 2003 10:27 AM

#16 source
Does anyone have plans for the Circle Jerk pictured here? This looks like the perfect trainer I have been looking for.... I am trying to learn hot to fly but going in circles is the best I have been able to manage because of the fear of loosing my only plane. I would like a trainer that I can do stunts with without the fear of crashing. And where could I get the materials? Thanks in advance.

Kris

Kristopher Citrin

Swordsman18 · Aug 26, 2003 02:07 PM

#12 source
>By the way Mr. Clean has a .15 or .25 size Platter made from
>coroplast.
>
>
>Later,
>Tim


Yup. Finally tracked down the link:

http://clstunt.com/cgi-bin/dcforum/dcboard.cgi?az=read_count&om=1609&forum=DCForumID1

Andrew Tomasch

"Real Engines Have Black Cylinder Fins and Red Heads"

gcb · Aug 27, 2003 06:12 AM

#14 source
Wonder how a .15 size S.P.A.D. SPAD(biplane) would work? ... Seems appropriate.

Hmm...I think I have an old SPAD plan somewhere. Now to locate some coroplast...

George

wcrane · Aug 28, 2003 08:06 AM

#17 source
I'm bad. First off, back when I made the 15 size flying saucer my plans were to work on a 2mm coroplast wing trainer. See how far I've gotten? Yup, writing about it is all. Heck, even Tattoo has built and flown a CL airplane, though you all might just puke if you saw his handle and lines. Something about high strength safety chord that they no longer use at work, but haven't thrown out yet. He had a 40 or so engine in it, after all he has had plenty of C class combat planes and just borrowed the engine. He went out, flew it, realized just how long it's been since he flew in a circle, then put the engine back on a combat plane.

Where to start? Well, if we are just talking trainer here, I'd probably just build a flat bottomed 2 mil wing similar to the the new Hell On Rail wing and mount that straight to the top of the PVC fuse. We've been having more trouble finding the PVC fuse, so the new fuse is aluminum L or U channel from Lowes' That means you need to make an engine mount too which is just a piece of Walmart Cutting board. But you can mount your engine and screw on some landing gear to that piece as well. When I get around to it, I'll probably use the PVC for ease of operation. You can get really fancy and fold a fuse out of the 2 mil stuff, but it gets heavy quick, not that the PVC and Coro wing is particularly light.

In the end, durable is going to be the key word. The Coro takes a lot of abuse though the 2 mil isn't half as strong as the 4 mil. It'll still take a licking that would turn your balsa plane to pieces. In stunt though, we tend to build on the lighter side of durable. Built to fly not crash. In speed and race, exact control of aerodynamics is more of an issue and you simply cannot control the airfoil produced by Coro. Each sheet is just a wee bit different. No problem in the RC combat arena for the most part, but more critical in our domain. Carrier, maybe more durable again but all the pains you need to go through to produce an airplane that looked scale? Maybe a Carrier Trainer.

I think getting the plans or at least the stats on the Circle Jerk and going from there is a good place to start. Remember, the really fun thing about the SPAD concept is YOU are the ErrorNautghytcal Ignorear. Play with it, alter it a bit, roll your own. If it doesn't work, another couple bucks worth of Coro and half an hour and you can be ready with your NEW design.

Soon as I get to it, I'll post what I do, but as I started this response with, 2 years ago I was going to do something, haven't gotten there yet.
From somewhere near Parkville, Mo.
William Crane
AMA 6733

Bob Reeves · Aug 28, 2003 10:20 AM

#18 source
Actually the Biplane idea might not be so far off, you could get more area with less wing span. If you used flat coroplast wings you wouldn't have to worry so much about the wings flopping in the breeze.Two 24 x 6.5 inch wings would give you 312 square inches which would be fine for a Fox 35 or FP 25. You could cut the struts out of coroplast and of course the stab, elevator and rudder.

All we need is now is a fuselage...

gcb · Aug 28, 2003 11:24 AM

#20 source
Perhaps a coro Bi-Slob?
I have not used coroplast but I'm guessing you could work with it like cardboard. If so, you can make airfoils by creasing the stuff along the directions of the corrugations. You want the corrugations running spanwise for strength.
I think fuselages ran the corrugations vertical so the fuse could be bent. Formers should have the corrug. running across...or use balsa.
White or yellow glue is best for cardboard. Not sure about coroplast.
Can someone who has actually used the stuff provide corrections and more info please.

Thanks,
George

Bob Reeves · Aug 28, 2003 11:47 AM

#21 source
Check out the SPAD site listed in the first post for how to deal with the stuff.

The more I think about the Bipe thing the better I like it. Rubber band the wings on and it would be close to indestructible. If we could find the PVC drain pipe or maybe some other light round pipe you could cut a hardwood plug for the front and bolt on an RC motor mount.

The big engineering problem is getting the needed spacing between the wings and figuring out a way to hold them on with rubber bands. If my lathe was big enough why couldn't you take a piece of thick wall PVC pipe and taper it to a fairly thin wall towards the rear. This would get rid of quite a bit of the weight and leave the nose strong enough to hold the engine.

Swordsman18 · Aug 28, 2003 12:27 PM

#22 source
If we could find the PVC drain pipe or maybe
>some other light round pipe you could cut a hardwood plug
>for the front and bolt on an RC motor mount.
>

Bob,

One trick you'll find for fuselages if you root around on the SPAD site for a while is to use a blow molded plastic whiffle ball bat for a fuselage. Sounds pretty close to what you have in mind?

One of the more amusing/entertaining aspects of SPAD building is the endless scavenger hunt for materials that can be adapted to suit a given purpose. Makes wandering the aisles of the Home Depot a real hoot!

Andy Tomasch

"Real Engines Have Black Cylinder Fins and Red Heads"

Iskandar Taib · Nov 28, 2003 08:41 PM

#28 source
This is something Combat fliers constantly do. You wander around the aisles, whether in a grocery store, a drugstore, etc., looking at various things AND their packaging, wondering what you could use it for..

Old Sourdough · Nov 29, 2003 11:41 AM

#29 source
These SPAD and Combat guys sound like model railroaders back in the day when modeling was a respected art form and scratch building was the norm. Ah, nostalgia.

The Old Sourdough
Ruksakinmakiak, Alaska, US of A

wcrane · Aug 28, 2003 12:41 PM

#23 source
Ha, no problem. I don't know why I hadn't thought of it. I did build up a replcia bislob wing when I broke my original, but the wing itself weight 13 ounces and it wasn't really finished.

However, the newest of the SPADs the SPA3D uses essentially a flat wing. It designed for those annoying hovering over the runway and so called '3D' flying routines. They double the leading edge of the wing over and secure it backards a bit from the front with a piece of bent coat hanger. These perform at low airspeed and high AoA as well as the big fat balsa wings. In fact several reviews have just come out in a couple of the magazines talking about them as being THE 3D trainer. Not as pretty but everybit as functional.

There would be no problem with attaching two of these wings to a folded up fuselage of 2 mil coro, reinforced in areas with 4 mil. I'll throw a couple links up here in a second, one for the wing, the other for a fuse similar to what I'm thinking here. The fuse desing would follow either Krauts Spadet LC 40 or SpadStick.

http://www.spadtothebone.com/SPAD/SPA3D/Page2/page2.html
http://www.spadtothebone.com/SPAD/Spadet/index.html

Actually, the Spadet fuse construction comprise the first pages of instructions, so scroll through those pages for instructions how to. Our SPADSlob should be quite similar.

While the wing construction for the SPA3D involves the wing coming back down to the level and is also formed with the use of the aluminum channel. I don't see why it wouldn't work with just a flat upper surface, shouldn't be to hard to try one, then re-engineer another.

Glues and Flashing, that is a common question with SPADS. There is supposed to be a new formulated CA glue that makes surface prep unnecesary. I haven't boughten any of that yet though I here it's good. Instead, I find the glue line, flash that, a little light buffing with 400 grit paper to take the shine off and a quick wipe with denatured alcohol or acetone. Ok, in a hurry I just flash it and glue.

Flashing? This is passing a flame from a butane torch over the surface of the coroplast to burn off the release agents from the Coroplast. If you pass the torch over too slowely, the coro will warp a little and straighten back up as it cools. REAL slow and you'll melt your Coro. To keep things straight and level, I usually just lay an aluminum straight edge next to the area I'm going to flash. You can see the gasses of the release agent flow away from the flame along with the unspent butane fuel I'm sure, but there are more gasses on the first pass then the second. The glue really works best on piece that is warm from the flashing, maybe the pores of the coro are likewise expanded at this time.

Glue, fresh CA. As the CA goes stale, it glues the Coro less effeciently. You've noticed how your CA takes longer and longer and longer, especially if you opened a bottle, left the cap off, and returned to the buildling board several weeks later. Or, as is more likelyin my case, your beautiful, lovely daughter has obsconded with it to glue here nails back on and left the bottle open in her room for a couple of weeks. After prying the glued and once brand new bottle of glue off of the dresser that you likewise spent loving time finishing, painting and detailing, you'll notice that what glue is still in the bottle and didn't spill out, just doesn't fuse quite as well or fast.

Time to start buying smaller bottles of glue and keeping them in the spare refrigerator in the garage. The one everyone has right that holds the pop and any bulbs that you might be trying to force for Xmas blooming?

Only buy big bottles of CA if you are starting a big project. When you get around to it, glue is cheap, even if it is 13 bucks a bottle. Refinishing agents and time for the Dresser, well, lets not go there.

From somewhere near Parkville, Mo.
William Crane
AMA 6733

Louis · Aug 28, 2003 01:26 PM

#24 source
Actually, the coroplast makes better smoother airfoils if you run the corrugations cordwise. The airfoils tend to collapse and sag if you run them spanwise. Use the two millimeter coroplast to build the wings and 4 mil to build tailfeathers. I have recieved a couple of emails requesting plans for the "Circle Jerk". No plans, just made it from experience. I will take some more detailed pics and post the numbers for those who are interested.

Iskandar Taib · Aug 28, 2003 09:22 PM

#25 source
LAST EDITED ON Aug-28-03 AT 09:22 PM (CDT)
 
The thing that keeps me from wanting to try this is the need for the blowtorch treatment. Hmmm...

Swordsman18 · Aug 30, 2003 09:26 AM

#26 source
> Perhaps a coro Bi-Slob?
> I have not used coroplast but I'm guessing you could work
>with it like cardboard. If so, you can make airfoils by
>creasing the stuff along the directions of the corrugations.
>You want the corrugations running spanwise for strength.
> I think fuselages ran the corrugations vertical so the fuse
>could be bent. Formers should have the corrug. running
>across...or use balsa.
> White or yellow glue is best for cardboard. Not sure about
>coroplast.

George,

The Bi-Slob idea has surfaced before. Mr. Clean built a Bi-Slob wing out of coroplast, but got concerned about the weight. You can build with it just like cardboard, but adhesives have got to be appropriate for plastic, mostly CA (as Mr. Clean has discussed here). I built a Cardboard Stick in the '70s, and BTW, cardboard is still a possible choice for material. The advantage of coroplast is that it is fuel proof and comes in nice colors. And you can get a smooth airfoil by simply wrapping the coroplast skin around the spar and taking whatever "polywog" shape you get (see the Circle Jerk). One other adhesive I've not heard much mention of, and would be curious to try, is hot melt glue. This might be just the ticket for assembling traditional type fuselages with sides and formers. The big issue with the coroplast is removing the mold release so the adhesives will stick. I don't much care for the torch technique which is the most popular, and plan to try wiping with rubbing alcohol instead. White or yellow glue absolutely will *not* work on slipery plastic like coroplast.

Andrew Tomasch

"Real Engines Have Black Cylinder Fins and Red Heads"

wcrane · Aug 30, 2003 10:58 AM

#27 source
You can just use a butane lighter instead of the torch to flash the release againts. Or you can just use the chemicals listed and it will glue fine. But correctly flashed and glued coro is fused more than glued. I've got plenty of combat airplanes that have been glued back together after multiple midairs, it's plenty tough without flashing.

The problem with hot melt glue is that the coro gets pretty hot out in the sun and I have heard of seperations on days in the 90's and full sun. Otherwise I here it works really well. There are high temp glue sticks though, perhaps they would not be so likely to release.

From somewhere near Parkville, Mo.
William Crane
AMA 6733

Old Sourdough · Nov 29, 2003 11:46 AM

#30 source
Do solvents such as MEK or acetone work on Coroplast in the same way they do on styrene? I.e., do they melt the plastic and bond two pieces together as one?

The Old Sourdough
Ruksakinmakiak, Alaska, US of A

Tim McTigue · Nov 29, 2003 11:58 AM

#31 source
I happen to have some acetone, and some coroplast, so I will try an experiment and see if it works. Also, I bet something like the solvent that's used to join PVC pipes might also work...

Tim

MAAC 65703

Iskandar Taib · Nov 29, 2003 10:02 PM

Flashing coroplast#32 source
LAST EDITED ON Dec-01-03 AT 04:45 AM (CST)
 
OK, I tried it last night. The results of flashing were astounding. Like wcrane said - the coroplast is practically fused or welded together. You can't separate the pieces without tearing them up. Coroplast to coroplast without flashing wasn't too bad, either (though I wonder how long it'd last), but wasn't as tight. Plywood to coroplast - that's where it really makes a difference. Without flashing, I could peel the plywood right off the coroplast. The glue came off the coroplast even though it stuck to the wood. When flashed, you'd have to destroy the coroplast before it'd separate from the wood.

The admonition about using too much glue is true - one glue dot per cm seems about right, coroplast to coroplast. But you need a lot more for wood to coroplast (because the wood really absorbs glue). I used thin CyA throughout.

Flashing - well, it turned out to be pretty easy to do, after all, no big deal at all. I just used a butane lighter. The easy way was to hold the piece just past vertical, ignite the lighter, and run the flame down the length of the part fairly quickly. To tell the truth, I didn't see any of the stuff coming off the plastic that people tell you about. I ran the flame across the piece very quickly - about one second to cover 10 inches of seam. I did repeat it 2 or 3 times just to be safe. The coroplast looked exactly the same before and after but the difference in gluing characteristics is dramatic. I wonder who discovered this technique - I wouldn't have guessed it in a million years.

I wonder what's actually happening. I seriously doubt it's got anything to do with molding residue (isn't this stuff extruded?). Spectra, which is essentially the same material (polyethylene, while coroplast is some sort of polyolefin), needs to have its surface "flashed" before it can be used for composite layups, because it repels resins otherwise. I think they use electron beams and vacuums or something of the sort, and in our case, it's similar because flame is basically ionized gas.