Hi guys, brand new member, 1st time post so be gentle!
I've been experimenting with Tee Dees for years and came up with a combo that works very well for r/c sport use with an exhaust sleeve throttle. I'm sure some of the mods will work as well for a u/c stunt powerplant.
I reduce the stock venturi I.D. to .096" by bonding in a short piece of K&S 1/8" O.D. alum. tubing with JB Weld and reshaping it to a smooth curve from the entry down to just a hair above the annular fuel holes. This one mod broadens the needle, (don't need the fine thread gizmo anymore!) increases the fuel draw immensely and just makes it an all-around happier engine.
The late style "Sure-Start" product engine comes with a great cylinder that has a twin bypass cylinder plus 2 extra ports but doesn't have free-porting. They work GREAT with sleeve throttles so I'm sure a muffler would work as well.
At my altitude (300-400 ft.) the lower compression Babe Bee or "product" head works great with about 4-5 gaskets on 25-35% nitro and a black 5x3 prop. A 6x3 black would probably work OK but as you know, the load on a 1/2A engine is critical. I find that a 5x3 turns up more, is less needle sensitive and at the resulting higher revs, puts out about the same (if not more) thrust as the 6x3.
I also have a "John Deere" engine which is a b@$tardized Medallion with a Tee Dee ft. end and a throttle sleeve. This allows a venturi to be fitted to the Med. with a bushed down (.063") venturi. With a Texaco head and 5 gskts., it pulls a 7x3.5 a hair over 11000 rpm. It will also 4-2-4 on a good engine day. I have it on a big, (305 sq. in) light 4 channel r/c plane but would like to try it on a big, calm air u/c plane one of these days.