>>>NO difference between a 90 deg and 120 deg corner? !! As our stunt ships maneuver to make corners of the same radius and centrifugal force they experience high drag from the sharply deflected controls. …. with the high drag flaps extended configuration the more speed it will lose.<<<
I agree, but as the lift is with square of speed and centrifugal force also, the speed difference does not play a role. The only what stays constant is gravity, it makes 1G what is nothing in relation to acceleration in corner.
I would say it is better to play with power train to keep the speed better.
BTW: I do my models to fly far from stall AoA. I do not allow more that 10 deg AoA in corner, so it will not stall.
>>>Why dose this discussion base everything on engineering logic for symmetrical airfoils.<<<
Al really, believe me, I can write only what I know, but I have not been at your tests, so I really cannot speak about YOUR practical experience. I can argue only my way 
>>>OK, so you use analytic polar data from real tunnel data.<<<
??? sorry I do not understand ??? English problem or what ??? I do not know???
>>>Was that real tunnel data for symmetrical airfoils with sheet flaps attached to the trailing edge of the wing? If not, then where did you get the polars for such configuration? <<<
No, all is CALCULATED synthetic polar for sheet flaps (not those rectangular on picture – really sheet flaps with constant thickness). It was done for deflections from 0 till 45 deg.
>>>Your airfoil drawing is very nice. I see that the flap hinge point of rotation is touching the trailing edge of the wing.<<<
What you see is picture from Corel draw. Real test are done on coordinates digitized from that picture and then was attached sealed flap and deflected in the analyzer.
>>>Conventional hinges displace the hinge center of rotation of the flaps slightly away from the wing trailing edge. This raises many questions about the likely result of typical configurations of deflected flaps not common to your "idealized" drawing which probably represents your stunt airfoil analytic polar.<<<
That is really problem and I had to rework that place several times. It was necessary to make hinge line higher (on wing), and also that pointy LE of flap was necessary rework to smoother shape (rounded top and bottom of flap to that pointy nose). But there are more such critical points, for example place where the smooth surface past the high point of airfoil turns toward the hingeline, it also makes danger point. But all of those troubles are solvable by little modifying on LE. So after optimization I reworked LE to make it safer, even it costs little more drag at high lift. The result is very repeatable until you use foam construction.
>>>Moving the flap away from the wing trailing edge creates (practically) a gap.<<<
Sealing tape solves it.
>>>1. is the flap thinner than the wing trailing edge to maintain the contour?<<<
yes
>>>2. what effect would the altered contour of a flap having the same thickness as the wing trailing edge have on the airflow when the flap is deflected?<<<
Thickness does not, but the angle or bump where the pointy nose converts to flat surface makes the problem. I do it round then also thick flap works well.
>>> maintain laminar airflow <<<
No, never. I do not think there is any chance to keep laminar flow at or before hingeline we have too high RE number. But I tried to start turbulation earlier to test what could spanwise stripes do. It does not make problem, it even brings less drag and more lift, but in microscopic values. It is the same effect like higher RE.
>>>and/or to try to reattach airflow separating from the rear of the surface as the airfoil begins to stall?<<<
As I wrote, it never gets to such AoA. It needs proper design. The stalling starts at 14 deg AoA and AoA on my model in corner is at 7. But I do not see way how to do it, it will need somehow to point flow toward the surface of flap, but it is too late (chordwise). The flow so far down the chord is no more stable enough for such tricks, it can be rather reason of even earlier separation.
>>>What about a flap which is simply thicker than the wing trailing edge. Would this flap turbulate the flap portion of the airfoil?<<<
As I wrote, I do not think the thickness is a matter. The only what you must do is to keep it free of small radiuses at back of airfoil.
>>> What effect does a typical hinge gap have on your polars?<<<
Never tested.
>>>Would this airflow reenergise separating/turbulating airflow over the deflected flap?<<<
Now I only guess, but I would say it couldn’t bring anything positive. I think because it is already too late for any “energizing”. The suction on flap is very high and thus any input would rather kill proper flow that stabilizes it. May be some “filling” with air from bottom of airfoil will make smaller pressure, but much better and effective in that case is little lower flap deflection.
>>>On real airplanes, we call this a single slotted flap and is quite common. <<<
Yes, but it is different story. Its task is to use the airflow coming from bottom of airfoil; put the LE of slot to proper place that negative peak of pressure on its LE is at sharp TE of airfoil. That will “help” the end of airfoil keep low pressure and thus does not allow so early separation. It will really help, but I do not see real way how to do it properly on our model. And there is also another problem. The flow on lower side of airfoil is relatively slow and slot short, it can be we would have problems with low RE number.
>>>It would seem that at higher angles of attack, the leading edge radius controls the location of flow separation. If true, this would affect the movement of the center of lift.<<<
Yes, but I would rather say moment.
>>>As I understand it the center of lift doesn't move much for symmetrical airfoils which makes them stable, as a class.<<<
Not too much … until separation then moment dramatically changes.
>>>But. with deflected flaps the airfoil is no longer symmetrical and subject to movement of the center of lift. With movement of the center of lift, its relationship to the center of gravity changes and this is my understanding of practical stability. If blunt leading edges result in trailing edge separation and sharp leading edges result in leading edge separation, then leading edge radius has to affect stability.<<<
You see it too dramatic I thing. The moment of airfoil of given shape does not vary too much with AoA until some separation appears. It is better to keep it in linear numbers, then you can forget such stability problems. And we have CG far front of neutral point, I do not reason to worry about it.
>>>Did you do calculations for flaps of various widths?<<<
It is done for average flap 17%. That looks from my calculation sheet as good compromise. The table on my home page if for ROOT AIRFOIL from last check with I think 19% or 20% flap I am not 100% sure. The bigger flap is, the more sensitive is the result to parameters. Thus for me the root data is meanfull.
>>>In any case to optimize a stunt airfoil, shouldn't polars of wings with various flap chords be considered?<<<
Peter Germann from Switzerland told me to think about “rubber” flexible airfoil to change chamber over all chord, or at least 1/3 front flap, 1/3 stable section and 1/3 flap. But I see more mechanic problems than aerodynamic. We have also feedback and Netzeband wall to consider. I think those 17% is good compromise.
>>>Does a theoretical analysis of symmetrical airfoils with trailing edge flap polars really consider practical operational considerations or they just computationally precise? <<<
You know, a designer must get thing as precise as possible, but the result must be still safe, so as I wrote already, I tried to get as deep as I could, but still I “implemented” some security to allow some mistakes or imprecision in building.
>>>As old wing design text I had stated that anything that looked like an airfoil would work like an airfoil and probably within a few percentage points of optimum. Not precise enough, Igor?<<
definitely, but if I see results on our contests when 1 point on score 3000 makes difference, then I really want every percent 