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Auto Clearcoat question

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Randy · Jan 12, 2004 12:23 PM

edited#0 source
Hi folks,

I've shot the last 4 planes I've built with catalyzed polyurethane auto paint clearcoat. Now, I don't want to debate the merits of this system, but do have a quesiton for others that have used it. The last plane I shot had some problems with orange peeling. The temp was pretty cool and I suspect that the paint did not really run out well. My paint guy tells me that using a slower hardner really won't help as they are primarily used for hotter temps. He also argued strenously against using any sort of thinner or other material to thin the mixture as he claimed that the clearcoat adhesion would be severely compromised.

I'm using Omni 2 to 1 clearcoat as I've found (so far) this to be the lightest catalyzed clearcoat available in my area. Godzilla has told me that he really likes Matrix, but I've found that it isn't available around here so I'd have to order it over the 'net and the hazardous shipping coats make that less attractive. The 4 to 1 stuff is just too heavy (at least in my experience)

So, does anyone have experience shooting Omni 2 to 1 clearcoat in cooler temps? Anyone tried using a urethane thinner with it to allow some runout?

Thanks for any information.

Randy Powell

godzilla · Jan 12, 2004 01:23 PM

edited#1 source
My paint
>guy tells me that using a slower hardner really won't help
>as they are primarily used for hotter temps. He also argued
>strenously against using any sort of thinner or other
>material to thin the mixture as he claimed that the
>clearcoat adhesion would be severely compromised.

Wrong. Wrong. Wrong. Wrong.

I do not want to sound like a "poopy head" (family oriented site), but most guys who work in paint stores are just that, paint salemen. They are not PAINTERS. My good friend Bill Wilson is a PAINTER, actually he is MASTER PAINTER, and we have thinned various clears as much as 100% with absolutely no ill effects (especially adhesion). Bill has been doing it for decades, on cars and airplanes alike.

Reducers promote flowout, especially slow reducers. Slower hardners also promote flowout. The only reason you would use a fast hardener with poor flowout would be for SPOT JOBS and those jobs you want to deliver to the customer tomorrow.

I have seen absolutely no advantage to faster hardeners, as I do not mind waiting a few days after shooting clear to assemble my plane. The faster hardeners as promoted by most body shop supply stores are designed for fast drying properties because in the body shop business TIME IS MONEY!!!! You do not want to shoot a bumper and wait two days to buff it. You want to buff it and deliver it in the morning. Period.

Most of what is said about adhesion is bull- "mooky stinks" or simply misinformation by poorly informed folk. The FASTER the clear dries the MORE I WOULD WORRY ABOUT ADHESION!!!

Get yourself some "all over" or "premium" clear with an "all over" hardener. The slower the better I say... avoid anything that says "fast" or "spot repair" or "panel repair". They simply do not work as well (orange peel, buggers, snot balls, overspray marks, etc). Long and short, use a clear that is designed to shoot an ENTIRE CAR not repair panels and try to shoot between 60 and 70 degrees if possible. Cold is better than hot.

More from the FM article:

"The clear I am currently using is the Matrix MS-42 2 to 1 premium urethane clear, with the MH006 hardener, or the MH008 hardener in hot weather. All of the major paint companies offer a “premium” 2 to 1 clear. You could substitute PPG or Dupont, and in particular PPG’s bargain line of paints called Omni has a very nice 2 to 1 clear that is very suitable to our application. I have also used 4 to 1 clears, including Chromaclear and Valspar and they behave exactly the same as each other. I like the 2 to 1 clears better. When I first started using the clears myself, Bill Wilson happened to give me the Matrix clear, as it was a sample from a sales rep. I would have normally been using Valspar brand, because that is what Bill uses, but I took home the Matrix clear and that is what I have been using ever since. In fact, I have grown to really love the Matrix clear, as it performs wonderfully and is priced very reasonably, at nearly half the cost of Chromaclear.

I thin (or reduce) the clear coat from 33% (2-1-1) to 100% (2-1-3) depending on what I am planning to shoot. I typically shoot at close to 100% reduction or slightly less. I use Omni medium, slow, or super-slow urethane reducer depending on the temperature. I use the Omni reducer because I have found that it is IDENTICAL to the PPG urethane reducer that I was using before, and the Omni costs about one-fourth as much (it is also what my local shop carries). A gallon of Omni reducer costs less than $20 and can be used in the primer also. Feel free to use whatever brand urethane reducer you want, as I am sure they are extremely similar.

The real function of the reducer in the clear is to give the modeler a chance at a light clear coat. We are painting model airplanes after all not cars, so a thick heavy coat of clear, (while desirable) is not practical. Urethane auto clears are “high solids”. High solids content simply refers to the fact that there is actually more material in the can and less solvents (epoxy, for example would be considered 100% solids-as it loses no weight as it cures). This has been the trend in auto paints for years, resulting from enormous pressure from the EPA. Dope clear for example, is typically a 10% solids and 90% evaporating solvents, so it would take 6 times as much dope clear to equal a 60% solids auto clear (it also takes much more time to gas off). The urethane reducer used in the clear serves to stretch the material into a thinner coat, resulting in a reasonable weight. The reducer can also serve help the clear flow and flash a little slower if the hardener is a little fast, as most spot repair hardeners often are. The slower the clear dries the more it will lay out typically, but it will also serve to allow more “trash” to stick to the wet surface, especially if you are painting in your garage. Everything is really a compromise in the end.

I have been doing pretty well with using “one slower” reducer when thinning the clear if a slow hardener is not available. So, for example, if the temperature calls for medium reducer (70 deg.-80 deg.) I use the slow (80 deg. -90 deg.). Don’t get cute and think that using a super slow reducer when it is 60 degrees will result in a finish that looks like a mirror. Most likely you only succeed in trapping the solvents in the first coat and “popping” the surface with the second, which will result in a bunch of tiny little air bubbles to appear in the surface.

3 oz of clear, 3 oz of reducer for a total of 6 oz in the gun will do a Nobler sized plane if the overspray is kept to a minimum. The result will typically be a 1.5 oz clear coat (see note). The first coat is shot semi-gloss, the second is shot a little wetter. Allow 10-15 minutes in between to let the reducer gas off out of the previous coat. Don’t try to fix all the orange peel until you give the material 10 minutes to flow, you might be surprised how much it will. The 2 to 1 clear is just so much easier to shoot and seems to not want to run if "stacked" like the 4 to 1 clears. Not to mention the shine is at least triple."

Randy · Jan 12, 2004 04:12 PM

edited#2 source
Brad,

So, why don't you just post the whole article.

My guy at the paint store is a painter. This place is a custom paint and restoration place that also sells paint, mostly to other car restorers and customizers. But they are primarily a paint shop. Which is why the guy isn't shy about sending me elsewhere if they don't have what I want. As noted, this may pertain primarily to Omni. His advice was, just don't shoot it in under 70 degree temps. Which is something of a problem in the Nortwest. I talked to the guy today at lunch when I went to pick up the colors and he suggested that I just buy some pPg DU 1000 with DU6 hardner and DT Reducer and then I could just mix it for conditions. Not a bad idea, I suppose. It's a 2:1 mix (without reducer) and I suspect it wouldn't weigh any more than the Omni and be beter quality. I did find a place that sells Matrix paints on the net and doesn't charge more than the paint for Hazmat, so that's nice. Not cheap, but not outrageous either.

The Omni does have an 80-90 degree hardner that I may try. There is also a super slow hardner, but as you note, this can cause some problems. I've got quite a bit of pPg DCD 35 clearcoat with a medium hardener, but the stuff is heavy as heck compared to Omni, so I haven't used it on a plane. I got it to do a truck.

Hmm, decisions, decisions...

Randy Powell

Edit: typos

godzilla · Jan 13, 2004 08:18 AM

#8 source
. I did find a place that sells Matrix
>paints on the net and doesn't charge more than the paint for
>Hazmat, so that's nice. Not cheap, but not outrageous
>either.

Still should be way cheaper than PPG anything. That stuff is way high!

captcurt · Jan 12, 2004 04:21 PM

#3 source
Randy:

I found it necessary to thin the Omni 2:1 clear in order to get rid of the orange peel even at 80degrees. When I did get it thinned right, it layed down and looked wet even now after a half season of usee.

I am also going to add a bit of fish eye preventer in the next batch.

I have not seen any evidence of poor inter-film strength (adhesion) but then the automotive guys are always concerned about the adhesion off clear at stone chip locations.

I've run into some pretty large bugs but never a stone!

Also, keeping the plane warm and the material warm if working in a cool shop can help. Get the plane into the warm area as soon as it is covered. Use a medical gel pack around the paint cup to keep the contents warm.

Let us know. I'll be doing two more ships in Omni in a couple more months.

Curt

Randy · Jan 12, 2004 04:36 PM

#4 source
Ap,

Well, I've been doing a bit of research on Omni MC161 clearcoat and it turns out they do offer three levels of hardner (MH167-fast, MH168-slow, and MH169-very slow) and a retarder. MR198. They also offer a flex additive (MX193) and a fisheye killer (MX194). There are a couple of accelerators, but somehow, i don't think I'll need that.

There is no reducer listed, but I think with the retarder, you could slow it down enough to flow out. Hmm, more thoughts...

Randy Powell

Proparc · Jan 12, 2004 09:04 PM

#5 source
PPG Omni paints is what I plan to use on Backfire 4. Any info on this stuff will be greatly appreciated.

slider · Jan 12, 2004 11:08 PM

#6 source
Randy,
I was an auto painter for twenty years, but a few years have passed
by since I have painted for a living. I'm not familiar with the
material you are using, but I have a lot of experience. If you
chose to reduce your paint, be sure to stick to the reducers
recommended by the manufacturer. I don't like slow reducers unless
the humidity is high.

One way you can reduce orange peel without reducing the paint is to
increase the air pressure at the spray gun, hold the spray gun closer
to the surface you're painting and move the spray gun faster. This
works, but is a little touchy for the novice and for the professional
who's not paying attention (to much material to fast equals runs).

Whatever you decide to do good luck on your painting project.

outlaw · Jan 13, 2004 12:40 AM

#7 source
Randy
I have been painting cars now for 35 years and in my teaching usually 10% reducer is what most all clear coats call for but you can try just about anything without worrying about it not sticking to the surface. About the only way that will happen is if you let the base coat dry to long. Dupont chroma base is 24 hours before you have to sand and reshoot color. they now have clears out that only require 2 coats on cars instead of the usuall 3, but they are very high solid materials but i think one coat sprayed wet just like the last coat you do on a car might turn out the way you would want it to. I know im gonna use auto paint on my planes or if im doing a military plane
i will prime with latex sand then go to walmart and buy the camo paints they have in rattle cans. Like i say with high soilds you want to start the first coat just as wet as the last or they will turn out with orange peel. I do very much recomend fisheye killer in clear for any finish. Its better safe than pissed off because you didnt use any when you get them. I know because i have been there done that and wore the t-shirt out

steve
the superglue maniac

Randy · Jan 13, 2004 12:28 PM

#9 source
Hi folks,

I should say that I worked as a car painter for about 4 years, so while not nearly as experienced as many here, I've done it a bit. Not a pro, but not a rank amatuer either. I just had a bit of problem with orange peel with the last plane and had to do some serious sanding and polishing to get a good finish. Just like to avoid that this time. I'm still learning to use the material and certainly want all the advice I can get.

Godzilla (or anyone): what's the part number for the Matrix clearcoat reducer? Something that will allow some flowout while shooting at 60 to 70 degrees. How about retarder? Useful? I decided to give a try to this and ordered the MS-42 Ultra Clearcoat and MH006 hardener, but need to know what reducer to use. the net site I ordered it from isn't very well done and finding stuff is problematic.

Thanks,

Randy Powell

godzilla · Jan 13, 2004 12:46 PM

#12 source

>Godzilla (or anyone): what's the part number for the
>Matrix clearcoat reducer? Something that will allow some
>flowout while shooting at 60 to 70 degrees. How about
>retarder? Useful? I decided to give a try to this and
>ordered the MS-42 Ultra Clearcoat and MH006 hardener, but
>need to know what reducer to use. the net site I ordered it
>from isn't very well done and finding stuff is problematic.

That's good stuff.

Use Omni medium urethane reducer.

All the urethane reducers are pretty much the same.

Did you read my article????

Randy · Jan 13, 2004 03:46 PM

#13 source
'zilla,

Yea, after I posted that, I went back and re-read the whole thing then saw that. I have 2 gallons of Omni Reducer. One is the 70-80 stuff and the other is the 85+ stuff. I thought I could probably use it, but wasnt' sure. Too many years of shooting lacquer, I guess. It can be very, very touchy about what sort of "thinner" is mixed in. I still believe that the thinner is what makes Brodak.

I'll use the Omni with it.

What about a retarder? If I shoot this when the humidity is high (a likely occurance around here), is using a retarder useful? I used a small amount of it with lacquer in humid conditions to help with "blushing", but not with urethanes. How about fish-eye killer?

Randy Powell

godzilla · Jan 13, 2004 04:04 PM

#14 source

>What about a retarder? If I shoot this when the humidity is
>high (a likely occurance around here), is using a retarder
>useful?

No. Wait until the next day or until the humidity goes down. I would never shoot anything voluntarily in high humidity if I could wait a week and shoot in low humidity.

High humidity does weird stuff in general. I have done it but did not like it.

Randy · Jan 13, 2004 12:32 PM

#10 source
Hi Darrell,

Yea, I figured out (as 'zilla notes) that it has to be wet enough to flow or you can't avoid orange peel. The stuff has a fine line between an even, wet coat and running. More so, I think, than lacquer. Overall, it's sure a lot less tempremental than lacquer.

Randy Powell

captcurt · Jan 13, 2004 12:32 PM

#11 source
Indeed, more pressure usually gets better atomization and this helped get a better application my last time out (Article in SN).

Am I mixed up tho? I was always told that too close with the gun and you get orange peel. Too far away and you get the gritty, dusty dry application.

Curt

mcm · Jan 13, 2004 05:48 PM

#15 source
No, you're not mixed up. I've been using Matrix for a few years and love the stuff. I can't say how far I hold the gun, you just develop a feel for it by watching the flow. It's pretty forgiving if you are a little close as long as you keep your arm moving. Each spray setup would probably have a different optimum distance for the best finish. I've tried two coats, three coats and am now using one wet coat also. I did have some adhesion problems on one Nobler when I used Dupont, but I was spraying over dope that had already been sanded with 2000. And even then, it was a small area where an improperly installed tank vent just poured raw fuel on it during the entire flights. You have to watch clear coat finishes for weight, however. It can add up quick.

Randy · Jan 20, 2004 03:29 PM

#16 source
Brad,

OK, I got the Matrix Systems clear and slow hardener. Did a little test flight with it on a preped surface. I purposely picked lousy conditions conditions so I could see how it did (about 55 degrees at about 90% humidity - it was pounding rain). Shot with just the 2 to 1 mix (2:1), it was better than the Omni, but I still got a small bit of orange peel. Not as bad as the Omni, but there and obvious. I then mixed it with the Omni medium reducer (2:1:1) and it was much better. It didn't flow out completely, but not at all bad. I then tried it with increased reducer (2:1:2) and it flowed out well and gave an acceptable surface. This in less than optimal conditions. When I get ready to shoot it for real, I'll heat up the booth to 70 degrees and have the de-humidified (if needed) running full blast. Only note is, with the extended drying time, you really need to be careful about ambient dust if you want to avoid the "Pig Pen" looks.

Randy Powell

Randy · Jan 22, 2004 11:06 AM

#17 source

Does anyone know if you can use the Omni fish eye killer (MX194) in the Matrix Clearcoat?


Randy Powell