Bob Reeves · Jan 18, 2004 12:07 PM
#0 sourceEverything is built up except the top block, I even built up the little filler blocks between the flaps and fuselage sides. Bottom is 1/4 sheet and I even hollowed it, seemed pretty silly hollowing a 1/4 inch thick piece of 4 pound contest balsa to save 3 grams but I did it. Still have a long way to go before the finish can start, mostly blending (sanding) all the parts so everything flows from one surface to the next. Trying to keep the fillets to a minimum which means everything must fit. The wing is Polyspan, tips are silkspan and the rudder is Oz Cover, fuselage will be covered with carbon fiber, flaps will get carbon fiber then silkspan on top. The rest will probably just get silkspan.
Have a set of carbon fiber landing gear which saves about an ounce over the kit aluminum gear. Other than spending a fortune for 4 to 6 pound contest balsa, If I had to say what I did to make the biggest difference between this and the Legacy it would have to be cleaning up excess glue. I didn't leave any glue or epoxy fillets on any piece. Any glue the squeezed out of any joint I scraped off with scraps of balsa. On the Legacy and every other airplane I have ever built I just smeared the excess glue or epoxy into a nice fillet with my finger. I believe the glue joints in this ship are just as strong but weigh 1/2 as much.