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Green Box Nobler Fuel Tank

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Michael Schmitt · Feb 19, 2004 05:17 PM

#0 source
LAST EDITED ON Feb-19-04 AT 05:21 PM (CDT)
 
Hi guys
I'm building a green box nobler and would like to know what type of fuel tank works best for this model. I am using a OS FP40 Engine and figure on 4oz or 4 1/2 oz tank.

thanks guys
Mike

Michael Schmitt

iroquois · Feb 19, 2004 05:40 PM

#1 source
Make the one shown on the plan. You won't get one much bigger than that to go in anyway.

LNeumann · Feb 19, 2004 06:02 PM

#2 source
If you don't put the former in front of the tank, from what I can see you have about 6 inches there to play with. I would just put in a regular uniflow with all tubes forward. Put 1/2 inch balsa cross-grained between the mounts in the tank area, and it will give the nose adequate strength to eliminate that front former. That, then, becomes the top of the tank compartment. You can put a bottom in and just slide it in and out.

Leonard Neumann

Kiwi · Feb 19, 2004 06:26 PM

RE: Green Box Nobler's narrow Fuel Tank#3 source
LAST EDITED ON Feb-19-04 AT 10:58 PM (CDT)
 
>I'm building a green box nobler and would like to know what type of fuel tank
>works best for this model. I am using a OS FP40 Engine and figure on 4 oz or 4 1/2
>oz tank.
>
Mike, if you have the actual old kit, and build it without changes, you need a "narrow" fuel tank. The usual 2" wide tanks are too wide to fit. Veco used to sell the right width and so did Carolina Taffinder, so Brodak should have some of them in the sizes you mention. I seem to recall that Brodak planned to include a special "Nobler Tank" in his catalog of fuel tanks starting with the official original first Nobler design's kit (the magazine plan and Green Box kit plan being design versions two and three, respectively).

I would also dry fit the nose parts to see if your FP may be too wide as well. In your situation, I'd rather replace a couple of formers and make the fuselage wider, than have to chop off parts of the mounting lugs. Also, check around some about that FP -- according to our host, the 40 is less tractable in an inverted mount than is the FP 35. I further suggest that you should consider a tank closer in capacity to 5 Ounces, as well. That's the size I am using with an FP 40 I've been running lately (on a profile).


.

Kiwi

**

shholt · Feb 19, 2004 10:23 PM

RE: Green Box Nobler's narrow Fuel Tank#4 source
Brodak does a 1 3/4 in wide tank series that fit fine. Like some others, I'm not sure about the OS 35 FP due to the size, weight, and tank volumn requirements. Fox 35 and OS 35S will do the pattern on 4 oz tanks. Again, if you widen the nose to fit the FP 35, then the 2 in wide tanks will fit.
Steve

The older I get, the better I used to fly!

DennisV · Feb 20, 2004 11:27 PM

RE: Green Box Nobler's narrow Fuel Tank#5 source
Mike,
The run time you will get on a 4 ounce tank with your OS.40FP will vary. I routinely get a 7 minute 20 second run using the 4 ounce tank on my OS.40FP powered Banshee (you know, the red & white one you see at the club field). I use a Zinger wood 11x5 prop, Powermaster 10% nitro 22%oil 50/50, and the stock OS FP-S muffler. It is fitted with a venturi from an OS .25 FP (this may partially explain the good fuel economy). I found that switching to a tongue muffler, different fuels, different props, different venturi sizes, and blocking the boost port all had an affect on the flight time duration. As they say - your mileage may vary.

You may want to try the engine setup (i.e. engine, muffler, prop, fuel, venturi, etc.)you want to use in your Nobler on one of your existing planes. You could measure the fuel loaded accurately with a syringe and get a pretty accurate feel for the fuel consumption for your setup. This would give you some comfort in choosing a tank capacity for your Nobler.

I've also read that Leonard favors the .40FP for profiles but not for upright/inverted use. Therefore, if you want to use an OS .35 FP I would gladly swap you one of my OS.35FP engines for one of your Byron .40FP engines.
DennisV

P.S. Good luck at the St. Louis contest this weekend.

Michael Schmitt · Feb 21, 2004 08:27 AM

#6 source
Thanks very much guys for all your help

Mike

Michael Schmitt

richardhfcl · Feb 21, 2004 09:32 AM

#7 source
Mike,
As long as its a Green Box Nobler, why don't you just buy from
Tower a replacement tank for the ARF Nobler?

Another thought: Why not use a Fox .35 with a hemi head, stuffer
backplate and $ 50.00 crank? I really want to see one.

Best of luck in St. Louis. Remember its not like its Green Bay.

Dick

F4FGuy · Feb 21, 2004 01:20 PM

#8 source
>Mike,
> As long as its a Green Box Nobler, why don't you just
>buy from
>Tower a replacement tank for the ARF Nobler?
>
> Another thought: Why not use a Fox .35 with a hemi
>head, stuffer
>backplate and $ 50.00 crank? I really want to see one.
>
> Best of luck in St. Louis. Remember its not like its
>Green Bay.
>
> Dick

Ron B.
F4Fguy

If you built it stock with 1/8 doublers,the ARF tank will be too wide.Build the one on the plans,or use a plastic clunk.

re(2)above:If you leave out the firewall former,the crossgrain balsa will help restore the beam strength,but will cause a serious loss of torsional strength.

re(4&5)above:As they say,your results may vary.My old,iron sleeve,home brew 35FP is very happy on an 11-5 modded Zinger,and does the pattern plus 5-6 laps on 3 1/4 oz of 5%-70%-25% fuel.On a full 4oz tank,I consistently overrun.It's also happy no matter what the mounting position.

Ron B.

LNeumann · Feb 21, 2004 06:29 PM

#9 source
(snip)
>re(2)above:If you leave out the firewall former,the
>crossgrain balsa will help restore the beam strength,but
>will cause a serious loss of torsional strength. (snip)
>Ron B.

Interesting comment. We have been building planes from scratch this way for years. I consider the nose bullet proof. Even with a molded top "block" and the cowl underneath there is no way that thing is going to twist. Now we do take the mounts all the way back to the wing, so the engine mounts become a crutch. But if one builds it this way, I see no problem.

Leonard Neumann

F4FGuy · Feb 24, 2004 03:24 AM

#10 source
>(snip)
>>re(2)above:If you leave out the firewall former,the
>>crossgrain balsa will help restore the beam strength,but
>>will cause a serious loss of torsional strength. (snip)
>>Ron B.
>
>Interesting comment. We have been building planes from
>scratch this way for years. I consider the nose bullet
>proof. Even with a molded top "block" and the cowl
>underneath there is no way that thing is going to twist.
>Now we do take the mounts all the way back to the wing, so
>the engine mounts become a crutch. But if one builds it
>this way, I see no problem.

Ron B.
F4Fguy

Leonard:

After reading your comment above,I devised a crude but,effective experiment.I built a balsa mockup consisting of a tube with one fixed bulkhead at one end,and a removeable one at the other end.Two "motor mounts"are installed allowing a torsional load to be applied.A series of pics is attached to show the arrangement and the results.
(1)General view,showing the torsion boxwith one end clamped and weighted to the bench.
(2)The open ended(one end)box with no load,note the "pointer" zeroed on the Al bar.
(3)Same as(2)with wieght on the pointer,note the deflection re zero above.
(4)No load with front bulkhead in place,zeroed.
(5)Front bulkhead in place with same load as(3)above.
Note that,for the same load,the torsional deflection is 100% more without the bulkhead.Note also the front bulkhead is not glued in place,but merely slid in.

LNeumann · Feb 24, 2004 08:57 AM

#11 source

>Leonard:
>
>After reading your comment above,I devised a crude
>but,effective experiment.I built a balsa mockup consisting
>of a tube with one fixed bulkhead at one end,and a
>removeable one at the other end.Two "motor mounts"are
>installed allowing a torsional load to be applied.A series
>of pics is attached to show the arrangement and the results.
>(1)General view,showing the torsion boxwith one end clamped
>and weighted to the bench.
>(2)The open ended(one end)box with no load,note the
>"pointer" zeroed on the Al bar.
>(3)Same as(2)with wieght on the pointer,note the deflection
>re zero above.
>(4)No load with front bulkhead in place,zeroed.
>(5)Front bulkhead in place with same load as(3)above.
>Note that,for the same load,the torsional deflection is 100%
>more without the bulkhead.Note also the front bulkhead is
>not glued in place,but merely slid in.

With what you devised there, I would have assumed the same. How long was the box from the point where it is clamped in the rear to the point where it is clamped in the front? We were talking a Nobler setup that is about 8 inches in front of the wing and the engine mount area is about 2 1/2 inches. You should have your half inch cross grain balsa glued between these motor mounts from that point all the way back. This is the crutch and this is the key. But we are not done.

Let's do this the hard way, with a modern stunter and a longer nose. How about 3 1/2 inch engine area and 6 1/2 inches for the tank area (ten inch total). The fuselage sides are carried all the way to the front. They are lined with 1/32 plywood doublers that actually extend to behind the wing. Carry them to the middle if you want to. Make the motor mount crutch so that the back 6 1/2 inches is cross grained balsa. This makes a solid, rugged crutch. Fuselage sides are glued to it. An inch and a quarter below the crutch there is an eighth inch tank floor installed. You omitted this. There is also a big more structure above and below the fuselage area. You omitted this. But, in all fairness, there may (probably) be a removeable cowl on the bottom which adds no rigity. But the real point of omission is the tank. Not only do we have that balsa crutch between the motor mounts from right behind the engine extending all the way to the wing (and the rear bulkhead) but there is a metal tank wedged solidly between the mount and the "floor" that you did not install in your example. The motor mount crutch, in and of itself, makes that nose solid, but once you wedge that tank below it with fuselage sides lined in plywood, some tyhpe of gusseting at the corners, and that tank wedged in place in the compartment with the bottom floor you also omitted, you have full strength and then some right on up to and beyond the area where the bulkhead would have been. Put a partial bulkhead above the tank if you want, but this thing is solid. And any twisting motion will not be applied to the very front as in your illustration, but at the motor mounts. This, on the PA series of engines, for instance (extreme case) would carry the torque nearly 3 inches behind the front. Still, build the box as I describe. Or modify yours. Make the distance from the point where it is clamped solid at the rear to the front no more than 10 inches, make sure the rear of the box cannot twist (the wing is holding it together if nothing else) make sure the cross grained balsa extends all the way up to a point no less than 3 1/2 inches from the front. Put in a tank floor. Wedge a tank in (oh, did I forget the plywood doublers?) and then try your twist. I would be interested in seeing how much force it does take. I have never seen ours as anything less than rock solid.

Leonard Neumann

F4FGuy · Feb 24, 2004 08:52 PM

#12 source
Ron B.
F4Fguy

Leonard:

I wasn't trying to start a pissing contest.I was just trying to illustrate a principle.The most important loads on the nose of a stunter are the torsional reaction loads from the power plant.the best way to minimize the effect of those loads is to add bulkheads to the torque box formed by the front end structure.It's the most structurally efficient,and the most weight efficient.Certainly you can add fill between the mounts.But this is not as structurally advantageous as the front bulkhead.It's good for damping vibration,but that's another question.In any event the demo wasn't intended to be quantitative.Qualitatively,a bulkhead is much more effective than anything you can install parallel to the walls.The way to improve front end stiffness and strength for a given weight,is to increase the section modulus in the direction of the forces applied.That is what the firewall bulkhead does.It's interesting to me that even as a teen,George Aldrich recognized or intuited this in the original design of the Nobler.

Ron B.

LNeumann · Feb 24, 2004 09:42 PM

#13 source
Most, if not all of the designs of the time had that forward bulkhead (I can't think of one that didn't.) But then, they had tanks that were fixed, etc., too. With the advent of removeable and adjustable tanks came the advent of removing that bulkhead and allowing the tank to slide in and out from the front. However, as noted, you then have a lower part of the tank compartment plus the tank itself being wedged into that compartment and adding to the rigidity of the structure. I grant that the test you set up would indeed benefit from a bulkhead of some kind, but I think the tank compartment with tank installed can be viewed as a bulkhead of sorts in and of itself. But even without the tank I don't see any movement in the nose.

Leonard Neumann