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uniflow tank

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Carlton · Aug 20, 2000 05:55 PM

#0 source
I need some info on the uniflow tank theory. After a long layoff i am finally flying again. have been learning a lot for this board. I hope this works because its my first post. thanx Carlton Zeigler

LNeumann · Aug 20, 2000 07:14 PM

#1 source
For normal venting of a tank, there is usually one vent tube pointing up, and one pointing down, and both are located towards the front inside of the tank. During the operation of a "normal" thank, one of these vents is always free to the atmosphere so the inside air pressure remains the same as the outside air pressure.

It works fine, but has one flaw. The fuel in the tank develops a "pressure head" from centrifugal force, which tends to force the fuel up the line to the engine due to the weight of its being thrown to the outside of the circle. (This is usually about 3 g's, which means if you have a 2 inch wide tank, you have the equivilent of about a 6 inch high head of fuel.) As the fuel is consumed, this "pressure head" decreases, which means there is less pressure forcing the fuel to the engine. Thus the engine begins to lean out more and more towards the end of the flight. In some cases it will go dead lean and just take off screaming. Now, enter the uniflow system.

In a uniflow tank there is only one vent tube feeding the tank which is located internally towards the outside of the tank and towards the back. When set up properly, this fuel vent is located about 1/4 to 3/8 of an inch ahead of the pick up tube, and right next to it. An overflow tube may be added for fueling, but this tube is capped off before flight. Thus the only vent tube is the uniflow tube which is covered by fuel at all times until, perhaps, 2 laps or so before the end. This has an added advantage because it gives a burp or other sign letting you know you are about out of fuel. Otherwise, during the flight, with fuel in the tank, it takes more pressure to force the air through the fuel head in order for the tank to vent. This causes a slight vacuum in the inside of the tank, which counters, to some extent, the added pressure of the "pressure head." The greater the "pressure head", the greater the vacuum. As the fuel is consumed, there is less pressure required to vent air into the tank, hence less vacuum inside the tank, and, in a properly set up system, the pressure of the fuel will keep flowing uniformly throughout the flight. thus the name "uniflow".

If you want to do an experiment to see how this works, take a 2 liter pop bottle (empty), and punch a SMALL hole in the side of the bottle at the bottom. Fill the bottle with water while you hold your finger over the hole, and leave it uncapped. This bottle length will simulate a "normal" 2 inch wide vented tank with about 3 g's of pressure (the equivilent of 6 inches total height). Now release your finger allowing the water to squirt out and run into the sink. With the top open, there is no vacuum here--just steady air pressure and decreasing "fuel" pressure. You will notice that at first you will have a long, steady stream, but as the bottle empties, the stream will grow shorter and shorter until it is barely dribbling out.

Now drill or punch a hole in the cap so you can get a tight fit for regular fuel tubing to pass through, but not let air in around it. Push or pull a tube through this cap that is long enough to reach all the way to the bottom of the bottle when the cap is tightened on the bottle. Fill the bottle again as you hold your finger over the hole in the side, and then insert the tubing into the bottle and tighten the cap. At this point the tubing should reach all the way to the bottom of the bottle, and there should be no way for air to enter the bottle except through this tubing. Now release your finger once again and watch that stream of water. It won't flow nearly as hard at first, but the stream will remain relatively constant throughout the entire emptying of the bottle.

On a uniflow set up you have to open the needle a bit more because of the lower flow of fuel, but that's what needles are for. And, oh, yes, on this bottle experiment, if you blow into the tube, you will notice that there is an increased flow of fuel, but as long as you keep that pressure constant, the fuel flow will still remain constant. And here is where muffler pressure begins to enter the picture. If the engine leans out going up hill or whatever, there is more muffler pressure developed. This causes more pressure to the fuel, richening the mixture, and slowing the engine down. If the engine richens up, the muffler pressure goes down. Less pressure in the tank means less fuel going to the engine, and it leans out. So we have two factors working together to get that uniflow. The tank itself, and the positive effect of muffler pressure. On our "normal" engines we usually use both.

Try it. Experiment with and without muffler pressure. You will like it.


Leonard Neumann

Jim T. · Aug 21, 2000 03:30 AM

#2 source
So now you know. the only comment I would add is that the engine "thinks" it is sucking fuel from the end of the uniflow in the tank. This means that, if you cannot move a tank around to get a proper run, you can move the uniflow inside the tank. I have one airplane where the uniflow is up against the top of the tank and the fuel pickup is where you would think it would be. Works fine. If you are doing the usual 1 in deep tank with a Fox 35 mounted upright or inverted, put the uinflow just on the engine bearer side of the fuel pickup, or put 1/8 in metal pads under your engine.

Jim Thomerson

The Kiwi · Aug 21, 2000 04:13 AM

The Date Stamps here on the thread. What source?#3 source
It's really August 20th, at 9:15 am as I write this. The post from Jim T. wasn't here to read an hour ago (OK, maybe 90 minutes ago, I wasn't keeping extra close track), so it should be a 7:45 to 9:10 am time stamp, not 3:30 am.

And the two older posts in this thread are at least a half day day off ..


Kiwi

Carlton · Aug 21, 2000 04:18 AM

RE: The Date Stamps here on the thread. What source?#4 source
Hummm, must be a time warp thing, I just posted and will ck what time it went up Carlton Zeigler AMA10168

Carlton · Aug 21, 2000 04:27 AM

RE: The Date Stamps here on the thread. What source?#5 source
opps sorry its 10:32 AM -hope its not my computer... my first was around 1:30 AM and 2 around 10:30 am carlton Zeigler

LNeumann · Aug 21, 2000 05:49 AM

RE: The Date Stamps here on the thread. What source?#6 source
When the hosting service put the forum on a new (faster) server, they apparently set the date/time on the server to local time. The forum time was set as plus/minus GMT, so I had to compensate to get it close to the correct time. The hosting service apparently corrected the time on the server, so now I have to go back and reset the time on the forum.

We will get it right one of these days.

Leonard Neumann

LNeumann · Aug 20, 2000 10:58 AM

RE: The Date Stamps here on the thread. What source?#7 source
They are still a few minutes off, but this should be close. Actual time 11.03 am August 20.

Leonard Neumann

VolvoBird · Aug 20, 2000 11:10 AM

#8 source
Leonard:
Thank you for your very clear and helpful description of uniflow tanks and how they work. Your description did, however, prompt some questions.
I get the impression that muffler pressure is necessary to get the full benefit of using a uniflow tank. Does it make any sense to use a uniflow tank without muffler pressure?
Can one tap a pressure fitting into a tongue muffler and get the same kind, if not the same amount, of muffler pressure that one gets from a tube muffler? If one can not get the same amount of pressure from a tongue muffler as from a tube type, is the difference significant? Does available muffler pressure increase with the amount of back pressure in the muffler?
These questions are very basic and even an unitiated person like myself can guess what the answers might be, but I would like to be sure.
Thanks for your help.

LNeumann · Aug 20, 2000 12:21 PM

#9 source
First off, it is not necessary to use muffler pressure with any system, uniflow or not. On our "normal" installations we have been using it. Matt built a new pipe ship for this year to test out that system, and with this set up, although he uses a uniflow tank, he does not use muffler (pipe) pressure. The use of muffler pressure is really minor in the over all picture. With the mufflers we have been using, we get about three inches of water with muffler pressure--whether tube muffler or tongue muffler, it doesn't make any difference. What this means is, if you submerge the open end of a tube connected to the pressure fitting on your muffler into a glass of water, it will quit bubbling somewhere around 3 inches deep. Since normal atmospheric pressure will hold about 30 feet of water, muffler pressure will vary atmospheric pressure only about 2.5%. So use it, or not, at your discretion. Some like it. Some don't.

Leonard Neumann

Jim T. · Aug 21, 2000 07:29 AM

#10 source
On the other hand, tanks are about 2 in wide, and we see obvious changes in fuel flow with the usual two vent set up. As I recall, stunt engines of years ago were said to have fuel suction capabilities of maybe 15 in. So, for our applications, 3 in of pressure can make a significant difference in how an engine will run. For example, I have cured the famous Fox "burp" with muffler pressure. As you say, some like it, some don't.

Jim Thomerson

VolvoBird · Sep 13, 2000 10:09 AM

#16 source
I just reread Leonard's discussion about uniflow tanks. It is perhaps the clearest, most helpful post I have ever read in any forum. The discussion that followed his description rounded out the topic very nicely.
Relative neophyte that I am, I am still left with a couple of questions.
If using muffler pressure with a normally vented tank, does it make a difference if the muffler pressure comes through the vent tube or the overflow tube?
And, again referring to use of a normally vented tank, should the third tube be capped?
I know that these questions display some of my ignorance, but any help would be appreciated.
Peter Hess

LNeumann · Sep 13, 2000 10:57 AM

#18 source
If you are using muffler pressure, yes, any other tubes must be capped (other than the pickup tube going to the venturi and the tube already connected to the muffler tap. And it makes no difference whether you use the "fill" tube or the "overflow" tube on a standard tank. Connect the tube going to the muffler tap to either one of these and cap off the other.

Leonard Neumann

Carlton · Sep 12, 2000 08:21 PM

#11 source
Hi Guys-I would like to report on my first flights of the All American Senior i scratch built-I used a 40 os that was of ??? origin-it came with some wreckage. I built a tank using the uniflow system and a 10-6 top flight prop.
Wood) It flys great and i can't believe i quit flying for so long. I let it warm up and ran rich for a few flights and it seems to overheat and quit after about 2 minutes.One time I got 3 min(this is enought to get dizzy i might add-) I put a new glow plug with the idler bar, but i think it is the short one- The thing that concerns me is i can't move the tank up and the tube is lower than the needle -i am using muffler pressure and it runs fine on the ground-I think it is leaning out and heating up but it doesn't sound like it in the air. I wonder if I should put some Armorall to prevent foaming? and how much-Am using 15 % nitro- Carlton Zeigler AMA13168

Jim T. · Sep 12, 2000 08:38 PM

#12 source
Carlton, Several questions: What kind of 40? What brand of fuel? Probably 15% nitro is more than you need and a 10-6 is too fast a prop. Can you get an 11-5 to clear the ground? If you are burning out plugs, you are probably running too lean. Which tube are you referring to? Is the top of the tank below the needle valve? If not, open the tank up and move your uniflow up until the in-tank opening is in line with your needle valve.

Jim Thomerson

LNeumann · Sep 12, 2000 09:52 PM

#13 source
You are probably correct that the engine is leaning out in the air. You may be trying to run too rich and the engine won't let you. These things are notorious for taking off on their own--the "Schnurle runaway." The suggestion to go to a larger prop of lower pitch is a good one. but you may, also, need to move your tank.

On the Armor-All question, I see a lot of people using far too much, thinking that "if a little is good, then more is better" (not!). Shake your jug of fuel. If it foams like a glass of Budweiser, add one DROP (not a "squirt". I truly mean one drop). Then shake the jug again. If it still foams, add another drop. Usually two or three drops is all that is needed for any brew of fuel. Above all, don't add too much. We don't need to add any unnecessary contaminants to our fuel.

Leonard Neumann

Bigiron13 · Sep 13, 2000 08:57 AM

#14 source
You said that you cannot get in to move the tank up, am I correct? That would also mean that you cannot get into the tank to raise or lower the uniflow tube end. Did you perhaps mount the engine on aluminum pads? If toy did, you might try thinner ones or mounting right down on the beams. ie Lower the engine rather than raising the tank. If you cannot do this, the only way is to butcher the nose and go in and raise the tank. Be sure that the problem is definitely with the tank before you go to such extreems though.. Unless the alignment is WAY off you should be able to compensate to an acceptable level by working with props, fuel and needle settings.
Bigiron

Carlton · Sep 13, 2000 09:57 AM

#15 source
I had a hard time finding the uniflow post? -I had to go to search? Am I doing something wrong by replying instead of doing a new post? In answer to some ?-Here goes. I am using a OS Max FP .40 . It starts right up and pulls good The fuel is Powermaster 15% Nitro-18%Synthethic/Caster. It is new and the plug was a new one given by a fellow flyer at the field-it has a idle bar and is black-don't know name but he will tell mw because he took it out of a blister pack. The engine was in a pile of parts that i got from a disinchanted rc er-he kept crashing and finally had had enough! the tank i made from the Nobler plans that Leonard sent me sometime ago. It had one side pointed and the engine tube goes into the coner and the pressure tube is soldered to the top in the rear. As you know the tank is as high right behind engine and the needle sit almos 3/8 higher than the tube. So I always thought that they should be as close as poss but I would have to lower engine to do this. I could make another tank ands raise the tube as high as poss. But, first would like to try other things -I do have room for a larger Diameter prop-I used Lens large alummimun gear.I thought that the larger Dia prop might make engine heat up more. Hope this posts and I really appreciate all the help.By the way it loops and while I didn't fly long inverted(mainly was trying not to crash) and fly level and in control-it has been a Long time, the engine did not act like it was going to quit-just after a while and it felt pretty hot to touch-but it was about an 80 degree day-hope this helps Carlton Zeigler AMA13168

VolvoBird · Sep 13, 2000 10:57 AM

#17 source
LAST EDITED ON Sep-13-00 AT 10:58 AM (EST)

Carlton:
Others who are much more experienced than I am will probably give you more and better advice than I can.
My advice, however, is that you change your fuel ASAP. Since the OS 40 FP is a bushed, not a BB, engine, you need significantly more oil to give it proper lubrication. My guess is that you should have at least 22% oil (with at least 50% of it castor). Others might differ with me, but 25% all castor would be even better. This will reduce the operating temperature and significantly increase the life of your engine. The reduced operating temperature might also help reduce the leaning out that you are experiencing in flight.
Good luck!
Peter Hess

The Kiwi · Sep 13, 2000 11:17 AM

#19 source
LAST EDITED ON Sep-13-00 AT 11:19 AM (EST)

>... I am using a OS Max FP .40 . It starts right
>up and pulls good The fuel is Powermaster 15%
>Nitro-18%Synthethic/Caster.

That's not enough oil! You want the Powermaster 5/22 or 10/22 for that engine in a C-L application!

>plug was a new one given by a fellow flyer at the
>field-it has a idle bar and is black-don't know
>name but he will tell mw because he took it out of
>a blister pack.

In other words, you really don't know if it was a hot or a cold plug. For high speed running, cold is the right plug. For either a steady slightly-rich two-cycle that is right for an FP, or the breaking 4-2-4 run of a traditional engine, *HOT* is the order of the day.

You should be using an 11-4 or a 12-4 (perhaps shortened to 11 1/2) with that FP 40. With a 10-6, you have a racing plane.

>... the tank i made from the Nobler plans that
>Leonard sent me sometime ago. It had one side
>pointed and the engine tube goes into the coner
>and the pressure tube is soldered to the top
>in the rear.

That isn't any "Nobler Tank" I know about. George uses atmospheric venting, one up & one down, in his pinch- cornered tanks.


>As you know the tank is as high right behind engine
>and the needle sit almos 3/8 higher than the tube.

I have no idea what you mean the way you wrote this. The original Nobler plans from MAN included the pattern for a tank to use. It was one inch tall and 1 7/8" wide. The pickup tube was in the center of the pinch, so it was 1/2" from both the bottom and the top. The "standard" location for a spraybar in a C-L engine has been 1/2" above the mounts for 52 years. Thus, if the tank rested on the same bearers as the engine, the pickup was lined up with the spraybar.

When the vents are changed from atmospheric venting to either Uniflow or Muffler Pressure into a uniflow-arranged vent, there is a mismatch in the fuel flow from upright to inverted that calls for a wedge roughly 1/8" thick under either the tank or the engine (assuming it has an upright engine mount, the wedge would go _under_ such a uniflow tank in an All American Senior).

>So I always thought that they should be as close
>as poss but I would have to lower engine to do
>this. I could make another tank ands raise the
>tube as high as poss.

Attempting to read between the lines, you seem to have left the RC throttle in the engine, which raises the spraybar well above the 1/2" high position that would match an ordinary tank. You may need a *LOT* of wedge under the tank. It would be so very much easier to throw away the throttle than to start cutting open the nose, wouldn't it? Even a home-made balsa venturi stiifened with CYA would be better for you.

>

Kiwi

Carlton · Sep 13, 2000 02:10 PM

#20 source
Thanks Kiwi-It is a racing plane now- It really is fast.I will head to hobby shop and get the proper fuel and props.Do I need the long glow plug? I built the pinched tank you described and ran just a vent as described in the first post-As I said it came at the right time. I am having fun and yes I used the rc throttle because I know not what to do. My plan was to use a .46 that Len is modifying but thought I would get the bugs out and learn to fly again...So I'm not bugging him.And I had this engine just begging to be put in a plane... hope I answered most your ? ThanxCarlton Zeigler AMA13168

The Kiwi · Sep 13, 2000 03:32 PM

RE: Nobler Tank & FP 40#21 source
>Thanks Kiwi-It is a racing plane now- It really
>is fast. I will head to hobby shop and get the proper
>fuel and props. Do I need the long glow plug?

Yes. The shorts are used in small engines such as 10's & 15's.

>I built the pinched tank you described and ran just
>a vent as described in the first post-

George built them with two "standard" vents. One to fill, and a second as an overflow. The fill tube terminates at the inside bottom corner; the overflow ends at the inside upper corner. Sometimes the fill vent on a standard tank will siphon some, and sometimes is capped off to prevent that.

> ... yes I used the rc throttle because I know not what
>to do.

Isn't there a standard C-L type engine somewhere you can look at?

It's entirely possible to carve a balsa plug to slip into the intake stack in place of the throttle, make it fit nicely and tightly, then harden it by letting it wick in successive coats of CYA glue (no, not while it's stuck in the motor), then drill a venturi down through it and a spraybar hole across that.

But Tower still carries parts for FP's, including the C-L inserts.

>My plan was to use a .46 that Len is modifying but thought
>I would get the bugs out and learn to fly again...So I'm not
>bugging him. And I had this engine just begging to be put in
>a plane.

However long ago the FP series first arrived on the scene, I had one of each of the 35 and the 40. Without going into the larger expense of turning a GMA or a SSW loose on them, I got extra head gaskets, different intake restrictors, and a variety of props and fuels to try them on.

I was displeased overall with the 40. It didn't tame down well with the resources I used on it. The 35 was somewhat more of a civilized beastie. But before I got around to really getting too annoyed with them, someone else wanted them with the RC throttles back in them, for as much as I'd paid in the first place. Since I am perpetually budget-crunched for hobby stuff, I took the offer.

The 40 that I had was still trying to go too fast with 11-4's on it. I had it hanging on the front end of one of the larger old Slow Combat planes I had left over (550 squares or so), and it flew at about 60-65 in level flight and was winding up pretty strongly (maybe 70 mph) in loops, telling me I needed an 11-3, which at that time didn't exist.


Kiwi

Carlton · Sep 14, 2000 08:59 PM

#22 source
Hi Guys- Went to hobby shop today and was informed that more caster oil will raise the compression and make it run hotter.Got a long fox glow and bigger selection of props.They didn't have the fuel and he ordered some. But now am wondering-it seems to make sense that the oil won't compress and that would raise commpression. But it makes sense that it would have more lube and run cooler.O boy....But put the long plug in and ran in my back lot (hidden in some trees) so as to appear to be a weed wacker or something. It ran much better and I got about 5 min a tank-then it would be hot to touch and hard to start till it cooled down. Then I held it in all angles and it didn't quit. When I ran it till it did-there was very little fuel left in tank.I only changed one thing(the plug) so as not to confuse myself anymore than I already am. I put the uniflow at top of tank and it is in line with the needle -the pickup tube is about 1/4 inch lower..While building the tank I made first post. So was able to modify. Othewise it would have the two vents Kiwi described. It"s going to rain the next 2 days so hope to fly Sunday. Any way I'm trying!Carlton Zeigler AMA13168

The Kiwi · Sep 14, 2000 11:10 PM

RE: FP 40 and correct fuels vs. idiot hobby shop clerks#23 source
>Hi Guys- Went to hobby shop today and was informed that
>more caster oil will raise the compression and make it
>run hotter.

Wrong. Same compression, greater coolant flow.

I decided to make my criticism of the dope at your hobby shop less public. The bulk of my further comment is in your eMail inbox.


Kiwi

captcurt · Sep 15, 2000 06:06 AM

#24 source
The cooling mechanism at work here is the fact that the oil doesn't combust--it passes thru the engine (and then outside to cover your nice paint job) As it goes thru, it removes heat. The more that passes thru, the cooler the engine will run--within mixture limits of course.

Curt