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Spiced up Space Hopper

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DesignMan · Apr 14, 2004 06:54 PM

edited#0 source
Here is a photo of a hopped up Space Hopper that was then anodized by our own Tim Wiltze. The hop-up consists of a Killer Bee crankshaft carefully polished to fit the case just right, a Tee Dee top end and a Norvel Freedom plug.

I plan to but it in a Brodak Baby Flite Streak for Classic flying.

billbyles · Apr 14, 2004 07:03 PM

#1 source
Hey Larry,

Looks great! Are you planning a diesel version of this engine? (Just kidding).

Rob · Apr 14, 2004 07:24 PM

edited#2 source
Looks great.
What is the advantage of using the Norvel head?
I have a Black Widow and some cases coming in this week from Tim. Had some anodizing, chroming and machine work done to them. Can't wait to get them!
Rob Johnson
Orange,CA.

DesignMan · Apr 14, 2004 11:20 PM

#3 source
The pecking order of head performance in my testing is:

Galbreath/Nelson #1 (also available from Kitting it Together, I hear)
Norvel retainer/Lite Machines or Glo-bee #2
Norvel Freedom #3
C*x High Compression #4
C*x regular #5
Anybody's Short Plug conversion #10 (there are no #6 - #9)

In the above comparison there seems to be at least 200 rpm per step after setting the correct compression with gaskets. (No, there is NO easy way to find out, you have to do the runs with a tachometer)

Anyway, for this engine, the Norvel is just fine, and no need to go nuts for power on an engine I want to last a long, long time.

Iskandar Taib · Apr 14, 2004 11:54 PM

edited#5 source
>Galbreath/Nelson #1 (also available from Kitting it
>Together, I hear)

Yup, Larry does sell them.

Any comments as to 1) The similar (possibly no longer available) Kustom Kraftsmanship head, and 2) the Galbreath head used with the different plugs available - Nelson makes 3 varieties including the two part flat coil version the pylon racers like, and Jim Booker makes one:

http://www.cedarcomm.com/~fly/Catalog.htm#glow%20plug

Incidentally, it looks like Jim Booker also sells the tap and the tap drill needed to form the threads and seat for a Nelson plug. Might be worth getting to convert all those blown out Cox 1702s I've collected over the years..

>Norvel retainer/Lite Machines or Glo-bee #2
>Norvel Freedom #3

That's interesting to know. I didn't realize the Lite Machines plug was different than the Norvel Freedom Plug.

DesignMan · Apr 15, 2004 12:38 PM

#10 source
I understand that the KK version of Nelson adapter head was a copy of Galbreath's , but it didn't work as well.

The Lite Machines plugs have the flat spiral element instead of a coil. They were a copy of the Glo-Bee, and, so far as I know, are no longer made

Rob · Apr 16, 2004 08:33 PM

#17 source
Here's my Black Widow after Tim got through with it.
Beautiful work!
This will go on a 1/2a Combat wing that I hope to fly this weekend.

Rob Johnson
Orange,Ca.

Jake · Apr 16, 2004 08:42 PM

#18 source
>Here's my Black Widow after Tim got through with it.
>Beautiful work!
>This will go on a 1/2a Combat wing that I hope to fly this
>weekend.
>
>Rob Johnson
>Orange,Ca.

Cool!...

Jake

tperry2054 · Apr 14, 2004 11:29 PM

#4 source
Larry,

That engine is just crying to be flown on a red, white and blue Baby Flite Streak on the Fourth of July.

Tom

Iskandar Taib · Apr 15, 2004 12:17 AM

#6 source
Wow. I've never seen a Space Hopper (somewhat before my time). Is it a rear rotor or a reed valve engine? I can see where the Tee Dee gets its looks.

DICKEYBIRD · Apr 15, 2004 07:54 AM

#8 source
>Wow. I've never seen a Space Hopper (somewhat before my
>time). Is it a rear rotor or a reed valve engine? I can see
>where the Tee Dee gets its looks.

The Space Hopper was a reed-valve engine that was introduced a few years ('58 or '59 I think) before the Tee Dee ('61) The Thermal Hopper (rear-reed induction, cast crankcase) was a predecessor to the Space Hopper whose crankcase was machined from an extrusion.

Wish I had a couple of each!

Jake · Apr 16, 2004 11:26 AM

#13 source
>>Wow. I've never seen a Space Hopper (somewhat before my
>>time). Is it a rear rotor or a reed valve engine? I can see
>>where the Tee Dee gets its looks.
>
>The Space Hopper was a reed-valve engine that was introduced
>a few years ('58 or '59 I think) before the Tee Dee ('61)
>The Thermal Hopper (rear-reed induction, cast crankcase) was
>a predecessor to the Space Hopper whose crankcase was
>machined from an extrusion.
>
>Wish I had a couple of each!

I have a Thermal Hopper. The TH was a "radial" mount job while the Space Hopper used beam mounts. Cox made a nifty little stand-off type "spool mount" for the TH so you could mount it on a firewall without making a hole in it for the venturi.
Interestingly, these reed valve Cox motors (at least the rear intake reed valve design idea) were copied overseas by both the Russians (Mk-17) and East Germans (Jenas), I have heard that they believed that if Cox used this design, it must be the way to go. Jena also made rear rotor diesels too...

Jake

gcb · Apr 17, 2004 02:30 PM

edited#20 source
Jake,
Don't know about the Jenas but the Mk-17's that I have are all rear rotary valve induction, not reed. Perhaps they came both ways also.

George

Jake · Apr 17, 2004 03:34 PM

#21 source
George, interesting. GMA said something to me about it (Mk-17) being a "clack-valve" or reed set up- perhaps I misunderstood him. I know they are pretty neat little engines. I have 3 Jenas; two reed valve and one rear rotor. All are rear intake and look almost identical except the reed versions don't have the shaft extension on the backplate for the rotor and there is a small "breather hole" in the bottom of the backplate for the reed which isn't on the rotory valve model.

Jake

DesignMan · Apr 16, 2004 11:50 AM

#14 source
Eat your heart out!

I have 2 each Thermal Hopper, original Babe Bee, Space Hopper, Space Bug, Holland Hornet, Atwood Shriek, Holland Wasp and RR-1.

Of course paying the guards is making me go broke...

Jake · Apr 16, 2004 02:38 PM

#15 source
>Eat your heart out!
>
>I have 2 each Thermal Hopper, original Babe Bee, Space
>Hopper, Space Bug, Holland Hornet, Atwood Shriek, Holland
>Wasp and RR-1.
>
>Of course paying the guards is making me go broke...


"All we own, we owe!
All we own, we owe!"

From the marching chant of the Wicked Witch of The West's guardsmen in the Wizard of Oz.

Jake

gcb · Apr 17, 2004 02:27 PM

#19 source
What. no Space Bug Juniors?

I have a red yellow, and natural tank SB Jr. ... so there!

...But I don't have a Space Hopper or an RR1.

George

Kiwi · Apr 20, 2004 05:03 PM

#31 source
>Eat your heart out!
>
>I have 2 each Thermal Hopper, original Babe Bee, Space Hopper, Space Bug, Holland Hornet,
>Atwood Shriek, Holland Wasp and RR-1.
>
At different times, I've owned Thermal Hoppers, Medallions, TeeDees, Atwood Wasps, Atwood Shrieks, and an Atwood Signature. I remember the Space Bug, but not anything called "Space Hopper". It's a fact that during the 58-59 period, while away at college, I wasn't competing and didn't fly often, however I was still subscribing to whatever Air Trails' then-current name was, & to MAN.

That version of a "Hopper" never crossed my consciousness. It must've come & gone very rapidly and made a small splash as it did so.

.

Kiwi

**

gcb · Apr 15, 2004 05:51 AM

edited#7 source
Wow! Reminds me of a small Olympic.

George

Tim Wiltse · Apr 15, 2004 11:28 AM

#9 source
Larry,

She looks pretty nice all in one piece!! It should really sing too.

Take care,
Tim Wiltse

dirtydan · Apr 15, 2004 03:20 PM

#11 source
>I understand that the KK version of Nelson adapter head was a copy of >Galbreath's , but it didn't work as well.

That is correct. At least it certainly was in my case, and I tested several of them. Consistently less power than Galbreath head.

I've lost track of the various sorts of glowheads out there, but at one time AME was selling a pretty good plug which required a clamping ring. These were (are?) nothing more than what at least used to be the standard 2.5 Ruskie glow heads used in all manner of glow engines before they could get the good stuff, i.e. Nelson plugs. They are merely remachined to fit in a 1/2A engine. I've probably still got a couple hundred of the things as produced, not yet resized for 1/2A motors.

Dan

Iskandar Taib · Apr 15, 2004 11:37 PM

#12 source
I have a few of the old AME plugs left (and a few of the pre-Norvel AMEs). The retaining clamp was smaller than that needed for a Glo-bee. The new Freedom XL plug is a lot better, at least in the starting department. Both will fit a Cox.

I also have a couple of the old Russian Typhoon F2D engines with the bifurcated exhausts that use the Russian integral head plugs (but also came with a standard plug head). Integral heads would have been a pain in the neck if you needed to change one during a match. Also some old Russian long reach plugs. Some had welded on idle bars which I was told to pry off before using, otherwise they might come off in the engine. The elements were supposedly prone to coming loose, too.

Some of the new Russian motors take the Rossi Turbo plugs (same idea as the Nelson, different size, usually for cars). Not sure why - Rossi Turbo plugs cost 2-3X what a Nelson does. The F2A engines use a different kind of button plug altogether.

Circle Burner · Apr 16, 2004 02:41 PM

#16 source
Wow, that looks really cool.

Hey Tom, don't you live right down the road from me? Concord right?

John

Tim Wiltse · Apr 17, 2004 08:25 PM

#22 source
John,


Yup that's me. Not knowing where in H-burg you live but I bet we could stand on the roofs of your houses and see each other!!!


Later,
Tim Wiltse

injunnut1 · Apr 18, 2004 01:10 PM

#23 source
Larry,
So does this'n have a Venom crankshaft .... where are all of your Strato Bug engines, particularly the one with yellow backplate?!

DesignMan · Apr 19, 2004 11:50 AM

#24 source
Always did like black anodizing!

You may have missed one item I didn't mention. I used the Venom/Killer Bee drive washer and stainless steel barrier washer so I can use an electric starter. You can actually see it if you look at my photo.

Did I mention that I also use the stainless steel reeds?

I am not an engine collector, I just don't seem to get rid of things I am not using....

injunnut1 · Apr 19, 2004 06:19 PM

edited#25 source

You went the "easy" route? You will see (excuse the dust particles) a hard steel washer behind my "stock size" drive washer also ..... this washer was made from a set of cheap Walmart feeler gauges. I use these various feeler gauge leafs a lot in making specialized spacers, shims, or washers to any desired thickness. My Space Hopper has been tached at well over 22,000 RPM .... this with 5-3 Cox gray prop, high nitro, and Glo Bee insert head.

injunnut1 · Apr 19, 2004 06:30 PM

#26 source

I have not tested the SS reeds in high performance mode yet ..... they are great for normal use, but I hear they are too heavy for high RPM running? The original Beryllium Copper reed is the only way to go in my opinion. Have you tried the laser cut three legged reeds?

injunnut1 · Apr 20, 2004 06:40 AM

#27 source
Perhaps a better photo of my Black Case "Space Hopper .049", also shows the converted Tee Dee .049 later type glow head for use with the Nelson flat coil plug .... this head / plug arrangement is just as good (and fast) as any of the various Glo Bee insert plugs.

Tim Wiltse · Apr 20, 2004 09:12 AM

#28 source
In my findings the Mylar reed works alot better than the old copper jobs. I have just started messing with the Teflon reed and it seems they are going to work very nice.

Later,
Tim

DesignMan · Apr 20, 2004 11:47 AM

#29 source
The problem I found with the Mylar reeds is short life. After some hard running the residual heat in the engine after it stops will cause the reed to warp. Eventually it doesn't seal well at all.

When we developed the stainless reed, we tried several thicknesses, and materials. What is in there worked the best. It was a surprise to me, but thinner material didn't run as fast.

I never had much luck with the teflon reeds, the ones I have seen start out warped. Perhaps they flatten with use, but I didn't have that much patience.

The Killer Bee that I had on a 1/2A Spacer would easily top 22K. And that with the SST reed.

However, the one sure and permanent rule in this hobby is to use what works for you. Listen, learn, try, but go with what actually functions the way YOU want. After all, we have been assured by "experts" that tuned pipe airplanes could not perform above 45 degree angles, 4-stroke engines are "Pond Scum" and also I was assured by a VERY famous Nats champion that no 4-stroke would ever win a major contest. One of the reasons was that they don't use enough fuel, so you couldn't control the engine run time accurately. (ever heard of a calibrated syringe?).

Oh well, I am sure we could have an entire thread on "You can't do this" horror stories. It might even be fun to dig up all the dirt.

dirtydan · Apr 20, 2004 04:12 PM

#30 source
>However, the one sure and permanent rule in this hobby is to
>use what works for you. Listen, learn, try, but go with
>what actually functions the way YOU want. After all, we
>have been assured by "experts" that tuned pipe airplanes
>could not perform above 45 degree angles, 4-stroke engines
>are "Pond Scum" and also I was assured by a VERY famous Nats
>champion that no 4-stroke would ever win a major contest.
>One of the reasons was that they don't use enough fuel, so
>you couldn't control the engine run time accurately. (ever
>heard of a calibrated syringe?).
>
>Oh well, I am sure we could have an entire thread on "You
>can't do this" horror stories. It might even be fun to dig
>up all the dirt.

Larry,

First, I am always amazed at the number of responses you get to small-bore engines and related topics.

Secondly, are you baiting me into a slug fest of some sort? As always, I'd love to beat you severely about the head and shoulders, especially about "you can't do this" horror stories.

Dan

P.S. Four-strokes are pond scum. The fact that I am currently flying a couple of them should not detract from previously-published--mostly humorous--comments.


DesignMan · Apr 20, 2004 09:02 PM

#32 source
Perhaps, but they are GOOD Pond Scum.

Why shouldn't I get lots of attention about small stuff. It is FUN! Frustrating, maddening, tear your hair out, but fun for all that.

In good weather, a really good .061 model can turn in as good a pattern as anything bigger. The only excuse for damaging your wrist, elbow and shoulder joints is that big, big airplanes don't bobble in the wind (but they do crash, as shown at this year's Nats).

Besides, aren't you the guy who first brought the VA and AME engines into this country?

injunnut1 · Apr 21, 2004 04:06 AM

#33 source
I am glad to hear the SS reeds are good at high RPM, now I do not need to do the tests, I will take your word for it. I got lucky and came upon about 70 of these SS reeds, they will come in handy if and when I run out of copper reeds. I agree, the mylar reeds work great, that is up until the time they decide to DISTORT ..... we nicknamed this particular distortion "finger-nailing", because the reeds distort into a shallow radius or sort of "finger-nail" shape.

I called Cox Hobbies many years ago (pre Estes) to complain of this mylar reed distortion problem ..... whichever technician I talked to "flat out denied" this was a problem! I asked the technician how many "finger-nail" shaped reeds he would like for me to return for inspection ..... he then said "never mind". That was the last time I bothered calling Cox about anything "technical". One of the few good things to come from the Estes take-over is the new SS reed, something Cox shoud have done decades ago. Check this photo of my dual reed inducted Cox inline alternate firing twin (two .049s) engine .... this engine runs great.

BTW, what prop was you running on the 22,000 plus RPM Killer Bee?

Iskandar Taib · Apr 21, 2004 07:02 AM

#34 source
Interesting discussion about reeds. I remember the copper (I always thought they were bronze, I guess not) cruciform reeds from the 70s, and then much later there were the mylar ones of the same shape, then later yet, I came across the ones that were just a circle with two sides cut off.

I bought a pair of black widows at a swap meet once, took them home - and then discovered neither had reeds. I cut a pair out of drafting mylar, and they seemed to work OK.

So I take it Estes/Cox now sells stainless steel reeds? Hmm.. Maybe I should get a few.

DICKEYBIRD · Apr 21, 2004 09:05 AM

#35 source
>Check this photo of my dual reed inducted Cox inline alternate
>firing twin (two .049s) engine .... this engine runs great.
>
Now THAT, sir, is a cool engine! Could you give us a few details about it? Things like how are the 2 crankcases joined - threaded together? Does it have stock reedie crankshafts connected together, if so how? How did you do the cylinder threads on your crankcases? What kind of reed housing design and reeds did you use? Inquiring minds (at least mine anyway) would like to know.

I just got a lathe and have been trying to come up with a unique looking engine design to play around with using Cox parts. Yours is one of the "unique-est" I've ever seen!

DesignMan · Apr 21, 2004 11:15 AM

#37 source
I was running an APC 5.5x2 on Aerodyne 500+P fuel. I don't recall how many gaskets were required to handle that much nitro. And just think, that isn't even Aerodyne's hottest fuel!

Circle Burner · Apr 21, 2004 09:22 AM

#36 source
Ok Tim, I have to visit since we are about 2 minutes from each other. I'm at 6565 River Hills Drive.

John

dirtydan · Apr 21, 2004 01:55 PM

#38 source
Larry,

As much of this thread has turned to reeds and their control, or lack thereof, over gases passing into an engine, have you kept current with the reeds and supporting reed blocks which have been commonly used in two-stroke motorcycle engines for many years?

Back when my responsibilities including providing design specifications for various model aircraft motors I was always intrigued by the (potential) use of reeds. While nothing of substance every came of it, I thought a reed block and petal-type reeds fitted to the rear cover of a 60 would be pretty cool. No big windows cut in the crank. Needle moved to the rear, away from prop. A vacuum in case results in flow. Pressure closes the reeds. Various materials to control amount of opening, when reeds opened. Doublers and triplers to fine tune.

(Note: No one ought to confuse above as indicating that I am in any way an engine designer. Providing simple specs such as, "I don't care if it makes the engine heavier, the VA .049 *will* in fact be designed so as to replace *this* engine," and kicking in with off-the-wall ideas from other disciplines in no way qualifies me as a designer of engines.)

While initial specs for AME were provided by Da Dirt, and I was the first to bring in big bags of prototype parts/pre-production parts, there was a blow-up of sorts. I terminated my relationship with designer and his group, they sold the tooling to another company. I never actually imported production AMEs.

Dan

Tim Wiltse · Apr 21, 2004 02:09 PM

#39 source
Dan,

There is a group of us on RCU that are "hardcore" 1/2a'ers. I myself have been working on both rear disk and rear drum rotor Cox conversions. I know another fellow that has built a v-block reed holder like that from a bike!!!That's the good thing about .049's they are small and cheap to work on.

Later,
Tim

DesignMan · Apr 21, 2004 02:15 PM

#40 source
Sir Dirt:

There was a thread on RCUniverse where either AJCoholic or Japanman made a block type reed system for a C*x engine. That looked really neat, and I can see how it would work more positively and at higher rpm than a standard C*x reed system.

The original C*x engines used a positive shut reed system in the Space Bug and Thermal Hopper series. A reed and a doubler entrapped for positive shut-off, with a tab to limit the flex. What a pain to assemble!

injunnut1 · Apr 21, 2004 10:45 PM

#41 source
Larry Renger
think S.M.A.L.L.


I find the APC 5.5-2 prop has way less load than the Cox 5-3 gray prop, if you know what I mean? That being said, I wonder what is the top end limit of reed valve RPM .... I mean the reed must have a limit where it will simply start "floating"? I've never found this limit, have you? I think maybe the highest reed valve RPM I have seen on the tach is around 23,500 to best of my memory .... just how high is the top end RPM limitations of reed valve induction I wonder?

Another question NO ONE has been able to answer is this: I wonder what is the intake timing numbers on a reed valve engine .... by this I mean at what point or degree on the c'shaft does the reed open, and then close? For instance on a 1/2A Tee Dee front rotory valve engine the crank opens at about 45 degrees ABDC and closes at about 45 degrees ATDC. Reckon what are these numbers with the reed engines .... and do you reckon the timing probably changes with RPM? I suppose these numbers could be confirmed if you built a clear see-through tank and reed housing, and with the aid of ulta high speed photo strobe equipment in a lab, the actual time the reed closes and opens might be documented? I wonder is there at least any theory as to this reed timing? This might be one for you D. Dan?

I think the older Cox flapper type reed (á lá Space Bug) is a superior design and would maybe have a higher RPM limit because it is slightly spring loaded in closed positon, perhaps less apt to float out at higher RPMs?

See photo of experimental engine I made to test my "side" reed induction on the then proposed inline twin engine. I could not believe how WELL this set-up ran, even built another to make sure it was not a fluke .... amazingly the second one ran even better! This is a stock Pee Wee .020 reed housing with a Tee Dee .010 NV / venturi assembly, the whole assembly was simply glued (JB Weld) into the .049 Babe Bee's c'case for a quick test. This engine runs every bit as good, if not better, as does a stock .049 berryllium-copper rear read intake. The engine's tank in this photo is just that, a tank only .... the front reed housing has been sealed off with JB Weld epoxy ..... this is the same reed / NVA / Venturi set-up as used on my inline Twin.

injunnut1 · Apr 21, 2004 11:26 PM

Cox in-line twinedited#42 source
I just got a lathe and have been trying to come up with a unique looking engine design to play around with using Cox parts. Yours is one of the "unique-est" I've ever seen!>

That you very much. I will be doing a website on the complete construction of this engine in the not too distant future. To give you a few clues now, most of the parts are stock Cox parts .... the front case and c'shaft are from a Cox Car reed valve engine, used only beause the c'shaft is somewhat stronger. See post #41 for carb intake detail. Very few parts need be fabricated in order to build this engine. The tricky part is, as you know, getting the front and rear shafts mated ..... I will show you one photo with front carb intake removed ..... this photo tells a lot. The cranks are very cleverly mated by increasing the length of the front shaft's crank pin .... not by adding material, but by removing material from the original shaft. The hardest part of making this engine is modifying the front shaft and making the shaft coupling disc. The rear shaft is a totally stock regular reed Black Widow type and the coupling disc fits on to the rear shaft much the same as does a stock drive washer. See photo of the crank mating set-up. This photo shows the front cylinder's rod lower-end looking right at you, to it's left is the front crankshaft web, to it's right is the power coupling disc, this disc was fabricated from a "basta_d-file" .... and yes, it was a bast_rd to fabricate using basically only a Dremel tool!

My next twin will use Tee Dee shaft for front c'shaft and Killer Bee shaft in rear, this for more strength. Also I will be supporting the rear shaft at the power disc with a single ball bearing on next effort. Presently this engine is set-up for only mild running .... it will turn a Cox 7-3.5 prop at 15,500 RPM on low nitro and the old #302-1 hemi-heads. I am afraid to push it any faster because of the limited strength of the present stock reed type c'shafts. The sound is something to behold ..... I can send you a sound clip of the engine actually running if you like?

injunnut1 · Apr 21, 2004 11:51 PM

RE: Cox in-line twin#43 source
More clear photo maybe? It is hard to get light on the subject .... the part is right up on the camera lens ... I'm using an LED to get light into the almost totally dark case.

DICKEYBIRD · Apr 22, 2004 07:41 AM

RE: Cox in-line twin#44 source
>The sound is something to behold ..... I can send you a
>sound clip of the engine actually running if you like?

Can you .zip the .wav file? If so, it can be attached to a post on this forum. If not please email it to me direct. I haven't smoked in almost 20 years but I'm sure after hearing it run, I'll have to go change my skivvies and lie down for for a post-orgasmic cigarette!

Could you find the time to post a thread about your unique Cox engines over on the RCU 1/2A forum? Those guys'd eat this stuff up! http://www.rcuniverse.com/forum/%26quot%3B1%2F2_A%26quot%3B_%26amp%3B_%26quot%3B1%2F8_A%26quot%3B_planes_%26amp%3B_aircraft/forumid_70/tt.htm

"He who dies with the most good Cox engines wins!"

injunnut1 · Apr 23, 2004 03:44 PM

RE: Cox in-line twin#45 source
Dickey-Bird,
See new thread titled "Cox Inline Twin", there you will see a photo of the engine actually running .... I will send you (personally) a sound clip, the clip is too big to send on this forum. THANKS.