Rootbeard,
And since you've already dipped your toe into the modification maelstrom....
I flew Sunday with Jesse, who had an ARF Flight Streak modified with a 20" span horizontal. Since he retained the basic shape from the original, the span must have been at the elevator tips. I think he used the stock thickness. It looked a little too flexible to me, but the guy helping him (Tony Nacarrato) said it flew very smooth. As far as I know, the rest of it was stock. If you can get a fairly light piece of 3/16, I'd try a little more span! (Be careful not to add too much chord to the elevator....) You could always trim it down if you don't like it. Jesse's had a very quiet LA .20 with a Zinger 9-5 prop that pulled it thru consecutive maneuvers really nice. He is just learning how to do horizontal eights, so we got to watch a lot of 'em! As far as attachment, I'm sold on 30 minute epoxy to attach, followed by 1/4" Epoxolite (or equivalent) fillets. When I dorked my Lightning Streak straight in at full power out of the wingover, this joint held up extremely well. Ditto for the dead stick on the SuperClown. I think this is better than dowels, keys, rails, nails, chewing gum or stapleguns....
If you're out there Jesse, congrats on the new maneuver, and a big thanks for the shade!!!
Dave
LA_Flyer
from the Manhattan Beach Racing Team