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Fox NVA

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DizzyDennis01 · May 12, 2004 11:05 PM

#0 source
Hello all, some needles I have with the fox nva's have a smooth taper to them and some have a flat area at the end. Could someone please enlighten me on the reasons for the differences. Also is one better than the other. Thanks in advance.

Dennis Parsley

What goes up hopefully keeps going round and round.

LNeumann · May 12, 2004 11:17 PM

#1 source
>Hello all, some needles I have with the fox nva's have a
>smooth taper to them and some have a flat area at the end.
>Could someone please enlighten me on the reasons for the
>differences. Also is one better than the other. Thanks in
>advance.
>
>Dennis Parsley
>
>What goes up hopefully keeps going round and round.

Duke Fox never liked to do anything the same as others. Come to think of it, he never even liked to do things the same as himself. So he did little odd quirks with different engines, one of which was the flat end on the Fox 35 needle valve. It helped to spawn the following saying:

"The are three settings on a Fox engine:
1) Too rich
2) Too lean
3) Won't run."

Well, the Fox 35 has proven to be the longest production engine in existence--sort of like the old Volkswagen Beetle. People either love them or hate them, but, aside from a few outward cosmetic changes and different attempts at muffler mounting "gizmos", Fox left it pretty much the same as always. Thus when they finally decided the round needle worked better, they couldn't include it with the engine. You get the flat one with the engine but can buy the round, pointy one on the side.

If you have a choice use the round one. The threads on these needles are still to coarse, but it should be easier for you to get a good setting with the round needle over the flat one.

dennis · May 13, 2004 12:30 AM

#2 source
by any act, error, or omission, I have, intentionally or
unintentionally, displayed any breedist, disciplinist, sexist, racist,
culturalist, nationalist, regionalist, localist, ageist, lookist, ableist,
sizeist, speciesist, intellectualist, socioeconomicist, ethnocentrist,
phallocentrist, heteropatriarchalist, or other violation of the rules of
political correctness, known or unknown, I am not sorry and I encourage you
to get over it.

Leonard is being kind. Replace the NVA with a ST version and you'll be much happier. Some will chime in and say that the Super Tigre stem is slightly bigger then the Fox and should be slightly thinned to keep the same venturi size so you don't lose power. Truth is there is not enough power loss to worry about. Given the power output of the 35 if that little bit is going to affect the way your plane performs then you really need another motor.
Dennis

Dave Moffitt · May 13, 2004 08:08 AM

#3 source
I always understood that the flat was so that it did not matter if the needle got slightly bent.... it would still "needle" correctly.

I never did figure the Physics of that... but I do like a good Theory.....
And I think this is just that... ONLY a theory.

Jim T. · May 13, 2004 12:07 PM

#4 source
Here is the story I heard, and my increasingly unreliable memory is responsible for any deviation from the truth. This is the origin of the normal-looking Fox needle. Replacement NVA's are a very profitable item. After Duke died, John Lowry was at a contest with Betty Fox. He pointed out to her that all the Fox engines at the contest had non-Fox NVA's. That's when the decision to change the needle design was made.

I tried to use the flat sided Fox NVA's and found that I could set the engine and make three flights at three different needle settings without touching the needle! All my Foxes quickly sprouted ST NVA's and life became good.

Jim

Pitsen3 · May 13, 2004 01:09 PM

#5 source
The internal shoulder where the metering takes place is right next to the spray bar holes. When the flat on the needle passes the spray bar holes all sorts of strange things happen.
I drill the metering shoulder 1/16” deeper. This allows for more thread engagement and better metering. The fuel inlet on the spray bar is crimped a bit so you will have to run a drill thru that side as well, or the needle will bind because of the deeper engagement. Also use a piece of fuel tubing to seal around the threads. This setup will give a satisfactory needle setting.
The supertigre is a much easier proposition. If you want to keep the same spray bar diameter try to find a K&B unit. They came in 2 diameters and both hade the same part number (weird). The smaller of the 2 is the same as the Fox.

otshodges · May 13, 2004 01:26 PM

#6 source
Take all your Fox NVA's, step outside your backdoor and see just how far you can throw them. Then go buy some Super Tiger NVA's and put them in your Fox motors. You will be a happy camper.

If you want the grand-daddy of Fox motors, contact Larry Foster and get one of his 35's. Terrific motor with buckets full of power!!!!

Bill (Love those Fox 29's and 35's) Hodges

wright45 · May 13, 2004 02:06 PM

#7 source
The flat needle was the original. Taper came in the 90's? I never did like the dual hole spray bars. My favorite replacement is the old K&B NVA. It's about the same dia as the Fox. The ST is larger and chokes down the venturi, unless you drill it out.

Bruce H · May 13, 2004 11:36 PM

#8 source
If you put the spray bar in right the flat needle will work better than a Tigre! The Duke did know what he was doing! And he tried everything! I got to hear one of his Glenview Nats talks and learned alot. The problem was you needed parts from Sig to make it work.

Bruce H

tperry2054 · May 14, 2004 01:56 AM

#9 source
OK, so whats the right way to put in the spray bar?

Tom

dennis · May 14, 2004 04:57 AM

#10 source
> If you put the spray bar in right the flat needle will
>work better than a Tigre! The Duke did know what he was
>doing! And he tried everything! I got to hear one of his
>Glenview Nats talks and learned alot. The problem was you
>needed parts from Sig to make it work.
>
>Bruce H

Well this is interesting, Duke Fox tried everything but you need to go to Sig to get parts to make it work. Sounds like Duke was his own problem. Imagine being the manufacturer of a product that is flawed and someone else offers the fix for it, and you just keep making the same flawed product. Makes you kinds wonder why there are Fox bashers in the hobby.

tperry2054 · May 17, 2004 01:58 PM

#30 source
What does Sig have to make it work?

Tom

LNeumann · May 14, 2004 08:25 AM

#11 source
> If you put the spray bar in right the flat needle will
>work better than a Tigre! The Duke did know what he was
>doing! And he tried everything! I got to hear one of his
>Glenview Nats talks and learned alot. The problem was you
>needed parts from Sig to make it work.
>
>Bruce H

My question is. if this oddball stock needle works better, then why wasn't its design ever used in another engine in the followimg 50 some years?

And I guess I could also ask, didn't the people at the Fox factory know how to put them in right? It wasn't like we were changing venturis or anything on this engine. Although one may on occasion remove the needle, outside of breaking a needle off, there was never a reason to remove the spraybar. The round needle replacement that Fod, themselves, has come up with does improve things, so I don't see any reason to keep making them with the old needle design. I just wish they would go to a finer thread as well.

De Hill · May 14, 2004 08:52 AM

#12 source
I run Fox .35's now with the stock NVA's. Mine run consistently.
some of the older NVA's Duke produce had loose fits and they were not consistent. All you had to do is change the needle, (or the spray bar)and run was consistent again.

I still maintain that the Fox haters either have not flown a Fox in several years or have gotten their information second hand.

Bigiron13 · May 14, 2004 09:36 AM

#13 source
I'm with De on this also. Mine all seem to run just fine. Both the flat sided ones as well as the full tapered ones. I would like to hear just what the Sig fix really was. I never heard of that before. As for adjustment, a finer thread could help those who like to "just give it a twist" types. I adjust mine a "click" or two at a time and then almost never have to readjust them from day to day.

Bigiron

Fred Krueger · May 14, 2004 09:54 AM

#14 source
I heard this explanation for the 'flat' sided needle........Keeping the diameter of the needle constant maintained contact with the inside wall of the spraybar avoiding vibration problems sometimes encountered with 'tapered' needles. The 'tapered flat' accomplished the same thing as the tapered needle while the entire needle was kept stable by contact with the inner wall of the spraybar. So, this was Duke's answer to a known potential problem.

The reason these needles became problematic was Duke's characteristice 'cheapness'. He insisted on using cutting tools far beyond their useful life. The tools got dull, thus the NV assemblies suffered from sloppy fits.

Anyone else hear this explanation????

Fred

Bigiron13 · May 14, 2004 12:00 PM

#16 source
I heard that explanition also. I agree with the "worn tooling". I took a few needles and had them silver plated to increase the threads and needle portion of the thread and metering portion for a tighter fit and those worked wonderfully. Silver plating is expensive though.

Bigiron

Brett Buck · May 15, 2004 01:14 AM

#23 source
>I heard this explanation for the 'flat' sided
>needle........Keeping the diameter of the needle constant
>maintained contact with the inside wall of the spraybar
>avoiding vibration problems sometimes encountered with
>'tapered' needles. The 'tapered flat' accomplished the same
>thing as the tapered needle while the entire needle was kept
>stable by contact with the inner wall of the spraybar. So,
>this was Duke's answer to a known potential problem.


That's the story I heard as well, and it does make a certain amount of sense. I actually had reasonable luck with the stock Fox parts, aside from breaking them off by the dozen as the result of the outside burp/quit on profiles.

I have only seen pictures, but I understand that an even earlier Fox needle was tapered, but with a + shaped thing attached to the pointy end that rode in the other side of the spraybar. That's an excellent design, since it's held from both ends. The cylindrical needle with the flat is a much more economical variation on it. If the threads fit better, it would be darn near bulletproof.

While I find the ST to work acceptably well, they are known for vibration issues in some engines. That skinny needle is just cantilevered out from the end of the collet, and can vibrate like a tuning fork. The Nelson/PA and Jett/RO are much stiffer and of course fit tighter and they are much less prone to this. The OS is even better in this regard, as it fits tightly to the smooth bore of the spraybar and is very well supported.

I use the PA and RO-Jett and they work well. But it is kind of nice to have a "click" adjustment like on the OS and Fox.

Brett

Rustler · May 16, 2004 04:42 PM

#27 source
WhenI was Team Racing in the 70's/80's it was de rigeur to replace the ST NVA in your ST G20/15 with the equivalent Rossi item. Definitely a better quality item, more consistent results.

ama353 · May 14, 2004 09:57 AM

#15 source
> I'm with De on this also. Mine all seem to run just fine.
> Both the flat sided ones as well as the full tapered ones.
>I would like to hear just what the Sig fix really was. I
>never heard of that before. As for adjustment, a finer
>thread could help those who like to "just give it a twist"
>types. I adjust mine a "click" or two at a time and then
>almost never have to readjust them from day to day.
>
> Bigiron

And a hearty "amen" to De and Bigiron here too. I used to have several profiles with Fox engines and needle valve assemblies on them. I generally cut the needle valves off just beyond the point where they were retained by the clip (less likely to bend or break the needle in the event of pilot error). One or 2 "clicks" one way or the other and I pretty much had my setting for the day, so the long "handle" on the needle really wasn't needed ...

Dennis

tperry2054 · May 17, 2004 01:56 PM

#29 source
I'd still like to know. What is the correct way to install it?

Tom

LNeumann · May 19, 2004 09:55 PM

#31 source
>I'd still like to know. What is the correct way to install
>it?
>
>Tom

Some of these had the holes that were not quite straight across. In that case install with these facing down (so you can't see either hole.) I think this was more of a manufacturing goof as not all of the needles showed this characteristic and sometimes it is difficult to see.

Basically, turn the needle so the holes are side-to-side and look down the venturi. Then turn the needle over so the holes are again side-to-side. If they are less noticeable one way over the other, that is the way to install it.

Carl Shoup · May 14, 2004 11:51 PM

#22 source
A few years before George Aldrich passed I had a long talk with him about this very thing and he told that the needle that was stright with the tapered flat was better than the Super Tigre because all of the fuel went one big hole instead around the round needle of the ST needle and it also helped with vibration. Fox also made a tapered needle with two little tabs that were there to stop the needle from vibrating.

Dick Fowler · May 15, 2004 08:05 AM

#24 source
My personal preference for a Fox .35 is the O.S. Needle Assembly .15 FP-S Tower Part No. LXCR47. This NV asssembly has a spraybar O.D. of .125" which is the same size as a stock Fox spraybar. Placing one fiber washer against the hex shoulder before installation will center the hole in the spraybar to the venturi bore.

The Max NV Assy.has a tapered needle and finer threads when compared to a stock Fox NV and IMHO are a bit more linear when adjusting the engine speed.

Gary Tultz · May 15, 2004 08:21 AM

#25 source
Dick, you home now?

dirtydan · May 14, 2004 03:20 PM

#18 source
This is very funny, but as per usual practice we can count upon folk like De, Marvin and Ron to give an answer based upon hand-ons experience and results.

Duke was in fact a pretty clever guy. He had some character flaws, one of which will forever keep me away from any Duke Fox fan club, but only the petty will ever deny his creative, many times unique, solutions to various design challenges.

There was mention of no other manufacturers copying his flat-needle idea. How weak! ST didn't copy the O.S. clicker, or vice versa, and there are adherents to both methods of retention.

For myself, several years ago I quit using stock Fox needle valves and assemblies, switching to remachined (.130 diameter) ST NVAs.

It wasn't because the Fox pieces didn't work. I just got tired of the mindless unsolicited input that said they didn't work, questioned about why was I using them, blah, blah, blah. This was especially notable because at the time I was getting real good runs, which was generally what prompted other fliers to look at my motors, only to reverse field, telling me what didn't work on an engine they had only moments before been praising as to the run quality and consistency from flight to flight, contest to contest. Sheeeesh!

Reminds me of a good friend who quit using the 40VF in Expert PA due to the whining sounds. Not from the pipe. From the lips of his fellow fliers complaining about the exhaust note of the 40VF.

Dan

Currell · May 14, 2004 04:13 PM

#19 source
I haven't noted much difference between the two needle designs.

Currell

Currell · May 14, 2004 04:16 PM

#20 source
From the human factors side of things (like having to adjust the thing), I'll go with the early Austin Craft design.

The ones that followed give no mechanical advantage. It's like: you are Willie Sutton or someone who wants his fingerprints ground off.

Just buy a Fox Stunt.

Currell

LNeumann · May 14, 2004 10:27 PM

#21 source

>There was mention of no other manufacturers copying his
>flat-needle idea. How weak! ST didn't copy the O.S. clicker,
>or vice versa, and there are adherents to both methods of
>retention. (snip)
>
>Dan

You misunderstood my question, Dan. In the 50 some years since this flat needle design was introduced by Fox, I wasn't asking about other manufacturers. I was asking about Fox. If this needle design was so great, why didn't Fox ever use it on any of the other engines that they produced in the following 50 plus years? It seems to me that Duke Fox, himself, disowned it on every following design, while doggedly sticking to it with the 35.

dirtydan · May 17, 2004 12:45 PM

#28 source
>You misunderstood my question, Dan. In the 50 some years since this flat needle design was introduced by Fox, I wasn't asking about other manufacturers. I was asking about Fox. If this needle design was so great, why didn't Fox ever use it on any of the other engines that they produced in the following 50 plus years? It seems to me that Duke Fox, himself, disowned it on every following design, while doggedly sticking to it with the 35.

>Leonard Neumann


Well, here's the question:

>My question is. if this oddball stock needle works better, then why wasn't its design ever used in another engine in the followimg 50 some years?

Pretty easy to "misunderstand" a statement like that.


>And I guess I could also ask, didn't the people at the Fox factory know how to put them in right? It wasn't like we were changing venturis or anything on this engine. Although one may on occasion remove the needle, outside of breaking a needle off, there was never a reason to remove the spraybar. The round needle replacement that Fod, themselves, has come up with does improve things, so I don't see any reason to keep making them with the old needle design. I just wish they would go to a finer thread as well.

>Leonard Neumann

Don't have much manufacturing background, do we? Nor a clear idea of tooling costs.

Admittedly, Duke was cheap and a number of his products show that. On the other hand, we still have ready access to an iconic engine from our youth, and that in itself is a small miracle, not to mention being a big boost to period-correct OTS and Classic models.

I'm really glad the Fox 35 is still around. Gives me interesting motors to play with. And the all-knowing critics have something to play with as well.

Dan

Will Reeb · Jul 07, 2004 12:13 PM

#33 source
I remember talking with Bob Gieske in 89', I noticed a small sectioned container of fox spraybars in his flight kit, I asked him about it. Turns out that they were stock Fox spraybars each measured for O.D. and placed in the conatiner according to the size.
He said that since fox spraybars are all over the place in diameter he kept a selection so he could tune his choke area with them!
As for Randy Smith his website www.aeroproduct.net he's away until the 21st because of teh WC and the nats.

www.willspad.com