>OK, I guess what I was really fishing for was an idea about
>getting the complex shape I'm looking for on the strakes.
>Somehow my mind tells me that they will just HAVE to be
>molded, and that when you mold balsa, the plug needs to be
>convex.
>
>Maybe what I need are some general rules of thumb for
>sectioning the pieces, so that they are moldable. I've
>already seen that the "double convex" sort of curvatures are
>possible if they are gentle, and I know that the masters
>actually split pieces and overlap them when molding the more
>difficult parts, where the balsa cannot easily stretch.
>
>The other thing I am not accustomed to is Al's method with
>the section pieces, which is actually a more "conventional"
>modeling structure, like a lot of scale builders use.
>
>I think I can come up with some interpolation techniques for
>determining cross sectional shapes between these formers.
>But I'm really a babe in the woods on such things.
>
>Symmetrical, diagonal ribs, not a problem, the bottom and
>top surfaces might use opposite angles - but then I wondered
>what would be the difference aerodynamically between top and
>botton surfaces. Would it affect airfoil over the wing?
>Might it turbulate the air just a little (I've wondered
>about diagonal ribs doing that, in general..).
>
>As of the beginning of April, I abandoned a couple of
>earlier ideas - like the hinged cowl assembly for (vertical)
>thrust vectoring on the engine. It started to develop into a
>ball joint because I thought if vertical thrust vectoring
>was good, well, imagine getting some extra LINE tension with
>some lateral.. (That was back VERY early in April when I
>abandoned that idea..)
>
>Oh yeah, and the golf ball dimpled surface finish, to
>improve airflow and counter loss of laminar airflow over the
>airfoil.. That and the leading edge slats.. (That would
>surely cost appearance points!) VERY early April.
>
>Seriously, though, I'd like to develop a good technique for
>the complex cross sectional shapes. Ideas, comments,
>warnings appreciated.
>
>One (brute force) idea I had was to get some foam and just
>try to carve it to the fuselage shape, (just a half section
>could work), then slice that for half templates to make the
>formers, and make a convex mold from that shape. I do have
>some of that "ball bat" balsa block around here, I've
>already used that stuff for regular molds, but nothing this
>complex.
>
>Another issue - notice how CUTE the interface between the
>wing airfoil and the fuselage strakes appears. How am I
>going to get that to work?
>
>One method came to mind - just make a regular fuselage and
>add the strakes to it - but I have a feeling I'm heading for
>a lot of extra weight with that approach. No, I want a
>single shell structure.. (laminated sheets, but one shell).
>
>There's a couple of other loony ideas I'm kicking around
>here too - stuff like "plug-in" wing panels.
>
>Can you see it coming? This thing could turn into a
>battleship, badly overweight, and then I'll never know if it
>didn't fly well because of the weirdness of the fuselage
>surface shape, or simply that it shouldn't have weighed 85
>ounces like it did..
>
>Certain ideas - molded fiberglass wheel pants, wing tips,
>and cowl, I already know I can make work. Hey! There's an
>answer! Mold the fuselage sides in fiberglass, with the
>strakes.. Right?
>
>Experts!?
>
>
[photo not recovered: 3e69bb3870f12ad5.jpg] >
>"I have no sceptre, but I have a pen." -Voltaire
Ron B.
F4Fguy
Larry:
A few points:
(1)I've been building "scale" stunters for a long time.I've never had any problems I could ascribe to the fuse cross section.You're right,and I think Al would agree his are judicially "slimmed" to cut the cross section,but not really that much.Being somewhat cantankerous,I try to keep mine to as close a scale outline as possible.My F4f is 7" wide at the wing and 9" high at the canopy.The Macchi is almost 6" wide and 8 1/2" high.My Zero is about the same as the Wildcat.
What IS important is that the power be sufficient,especially torque.This means CUBES,and tuning* to the specifics of the plane.If the airplane is fat but well shaped,the only drag increase of significance is the wetted area.If you have a low enough drag coefficient,the shape drag may even be lower than a conventional slab sided "skinny" fuse when flying at some angle to the flight path.
All our planes have more than sufficient horse power(If we only flew level at the usual 45/50 MPH,we'd only need a .15). We deliberately make them inefficient in power delivery by running low pitch/diameter ratios in order to get accelleration when speed drops due to induced drag in maneuvers,sorta like racing in second gear.I believe it's better to turn a large diameter prop slowly at a more efficient p/d and take advantage of the extra disc area to get even better accelleration.Obviously,precession can be a problem if you don't slow the revs.I've played with piches up to 8",and revs down to 7500.Heresy? Maybe,but it works for me.
*When I say tuning I'm talking new sleeves with porting designed for low speed broad band torque, new combustion chambers,optimised carburation and high CR with low or no nitro.The Moki 61 in the Macchi turns a 15-6 at 10,200 with the pipe out at 26".The same setup turns a 12-6,13-6 or 14-6 at the same speed,it just doesn't care what the load is.it will turn a 16-6 at almost the same revs ,but the needle gets very fussy,and over heat is a problem(besides I had to make the 16-6).The important thing is that the load doesn't seem to materially effect the speed,and the thing simply will not overspeed coming downhill.
(2)Molding compound curves:
This is fairly easy to do.It does take some cut and fit,but you've gotta have some seams anyway.You just have to plan them to go where they do the most good.
A good example is the turtledeck on the Wildcat.It's one sheet of balsa from the top to the wing/fuse centerline.The radiator scoop on the little RC mustang is another example.As you can see,smaller parts usually take more cut and fit than larger parts.I assume this is because the larger part has more ability to shrink and strech as required,distributing local stresses over a wider area.
If you have good A grain stock,wetted thru with water(I cant see ANY difference using Windex or ammonia)you can form an in/out curve with little fuss.I lay up all my sheets Individually and cut and fit as a secondary operation after they're molded and dry.To force the reverse curve I simply make a foam "dowel" of the same radius as the "in" curve,and bandage it over the radius on the outside of the sheet.The bandage pulls the foam piece into the reverse curve "et voila!" a reverse in/out compound curved part.Incidentally,I use carved blue extruded 2#-4# foam for my bucks.They are easy to make,cheap and have very good durability.The Macchi is the fourth plane off the same buck.
Ron B.
P.S.:The single biggest problem with large cross sections is weight.The larger the wetted area,the more material is in it.That applies to both structure and finish.That's why I've done so much work with molding and other types of monocoque construction.Both the F4F and the Zero are graduated structures of 1/20" 6# sheet,with two lams in highly loaded areas and one thickness over most of the rest.