>Couple more things...
>
>1) Where does vintage motor era
>end and modern begin?
It's not necessarily a date. "Modern" engines are the ones that are built to modern standards with modern power outputs. If you had to pick a date, somewhere in the late 70's-early 80's would be about right. The widespread use of schneurle porting, modern metallurgy. Examples are OS FP's, FSR, VF, VF, LA's or OPS SPP/SPA, or Precision Aero PA40, 51, 61, or 65. They tend to have high power outputs at relatively high rpm.
As an example of not-modern but recent motors are the Double Star, Stalker, Moki, etc. The double-star and stalker 35 and 40s tend to put out no more power (in fact usually less) than 50's-era motors like the Fox, McCoy, etc despite their superior internals. The only improvement is tolerance for low-oil-content fuels. I you run a Fox on the fuel recommended for the Stalker (16% all-synthetic), it would probably seize before it ran out the prime.
An example of not-modern and vintage are the McCoy Red Head, Fox 35, ST 46/60, Veco, etc.
>
>2) Is a Fox .35 produced
>today a straight replica of
>a Fox .35 from 30
>years ago?
Almost identical in every respect. There are a large number of aftermarket parts available to replace the head, backplate, cylinder/piston, needle valve/spraybar, to make it more like newer motors, but as delivered it's essentially identical. It's a good engine in a lot of ways, having won tons of contests in the 50's, 60's and 70's. It's a waste of time trying to run it on a profile, but in a full-fuse airplane it has a lot to offer.
Frankly, I have recommended the Fox recently to several people running Stalkers and Double Stars, since at least the examples I saw didn't have enough power to fly a Nakke and Geiseke Nobler respectively. A Fox is not a killer in these, but I guarantee Bob wouldn't have won 5 championships the way the Double Star 40 flew that Nobler!
The worst characteristics are the vibration, and the requirement for mail-order-only fuel. It absolutely, positively, requires 28% call castor oil. Going to the local R/C car, dollhouse, and "Razor" scooter store and asking for this will likely result in blank stares.
>3) I figured out what BB
>means but how about ABC?
>
"ABC" refers to the metallurgy of the cylinder/piston assy.
The Fox has an iron piston with an iron liner. When it heats up, the piston expands more than the liner, and it gets tighter and, if hot enough binds up. That's why it takes so long to break in, and you have to be so careful. One hot run, before it wears the parts to have enough clearance, and the piston and/or liner is ruined. It also requires huge amounts of oil, mostly to keep it cool. The oil carries away the heat better than the mostly-cosmetic "cooling fins". Most engines used to be made this way. The iron piston had another problem - it was heavy, and it made the engine shake tremendously.
Somebody (Mr. Garofali of Supertigre) figured that having the engine get tighter as it heats up was bad. He had the idea to use brass, which expands a lot when hot, for the liner, and aluminum for the piston. Problem is, that brass is soft and will wear quickly. He decided to chrome-plate the cylinder, which provided a super-hard wear surface. Aluminum slides on it nicely. Thus the ABC (Aluminum piston -Brass liner-Chrome). It quickly became obvious that the cylinder got hotter at the top, and so it needed to be tapered to be tighter at the top than at the bottom, so that when it heated up it had the proper clearance. The technique of being able to hone a tapered cylinder was the necessary breakthrough. If they got too hot, they loosened up, and thus did not seize.
The resulting engines (ST X29 was among the first) could be run as hot as you wanted with little chance of seizing up, and thus put out tremendous power. Additionally, they hot-restarted extremely well. When cold, they were super-tight and squeaked when you turned them over, but hot they fit much better than the older engines. A few commonly-used stunt motors still using this is the GMA-Jett 50 and 60, along with the Stalker and Double-Star, and the Thunder-Tiger OS FP clones.
Later on, someone (probably the Soviets, or someone like Bugl) figured out that if you picked your materials carefully, you could make the piston and liner expand at the same rate at the same time, so it always fit perfectly. Of course, aluminum and aluminum matched pretty well, and by picking a particular type of high-silicon aluminum, it was just right. The chrome stayed, thus the AAC (Aluminum piston, Aluminum liner, and Chrome plating). This is used in the PA motors, among others.
The most modern of all of these is another variation. Chrome is a difficult material to plate onto anything. Aluminum oxide is easier to put on aluminum, and is harder too, hence the AAO (Aluminum piston, Aluminum Liner, with Oxide (hard anodization)). I think the Norvel 15 may be the only consumer motor using this so far.
OS had a more practical solution, replace the chrome in the ABC with nickel. It's not as hard, but it's a lot easier/cheaper to produce. Hence ABN. The resulting motors are very friendly to break in, and last more than adequately long. Most, if not all OS motors are like this now, 4-strokes excluded.
An alternative to the vibration problem with the iron piston, and to obviate the need to careful fitting of the piston to the liner, there are also ringed engines. These have iron piston rings (usually one, but sometimes two) to make the tight fit, and usually an iron or chromed iron liner, and a light aluminum piston. The ST46 and 60 are like this. They run well, and the ring is easy to replace. The problem is that the ring wears out relatively quickly unless there's some magic combination of ring alloy characteristics. The result can be some inconsistencies in the running characteristics. Get a good one, and it's fine, get a bad one, and you'll have to replace it after 20 flights. This is one reason that ringed engines are mostly a thing of the past.
>As for the Jnr Ringmaster, it
>is slated to take an
>AP Hornet .09. I hope
>this works 'cos this is
>what I've bought! If not
>I guess I'll just have
>to keep buying and building
>until I find a suitable
>combo...darn
Go ahead an build it. The key to any Ringmaster is making it light enough, making the controls very slow, and getting adequate but not overkill power. I have no idea about the AP Hornet, I've never seen one, but it seems like a potentially good choice.
By slow controls, I mean +- maybe 20-25 degrees of elevator motion for a full range of hand motion. Any more and the wing or elevator will stall, with dramatic and bad results. There's no point in having more than you need for "emergencies", because stalling makes it less likely to recover. The stock control system on the Ringmaster Jr (and full-size, for that matter) is about a factor of 3 too fast. The best solution is to use at least a 3" span bellcrank, drill a hole closer to the pivot for the pushrod, and have a taller and multiply-holed elevator horn to be able to dial in just the right amount.
If you want a perfect combination, I have found the Sig Skyray 35 with an OS 20FP/APC 9-4 to be nearly ideal as a primary trainer. I loaned mine out to someone last weekend, and he finished 5th in Advanced at the Golden State Championships with only one practice flight. Bear in mind, this wasn't "Eat Chili and Fly" day, this was The Big One in the most populous state in the nation! It may have been his best placing in a big contest.
The SIG Twister, with the mods recommended by Ted, and an OS 25FP/Tornado 10-4 is an excellent secondary trainer that I think, if built and trimmed correctly, I could qualify at the NATS with. But I'm not going to try to prove it!