Iskandar Taib · Jul 08, 2004 11:47 PM
#0 sourceThere's another type with no copper, but with moly and graphite, but it's not "high temperature".
Stuka Stunt Main Forum · 27 of 27 known posts recovered
There's another type with no copper, but with moly and graphite, but it's not "high temperature".
See response number 8. That is the stuff I'm refering to. Permatex. Gittin old, mind is goin.
Did you ever use the copper-based stuff? McMaster-Carr says its good to 2000 deg. F, the moly stuff to 650 deg. F. I've only found the moly and the copper based stuff here so far.
Ron B.
F4Fguy
On aluminum to steel go with the moly/graphite.The temp isn't really all that high.Our engines run head temps of 350-450 deg.F,not like the temps of a V8 manifold to head interface which can get to 1450 deg.F. I,ve seen engines on dyno with the exhaust manifold glowing bright yellow/orange.
The problem with copper bearing antisieze in this application is galvanic corrosion which will ,under the right conditions,cause the
threads to go away faster than using nothing at all.The best anti- sieze for aluminum/aluminum or aluminum/iron that we ever found in our lab was a mixture of zinc powder and Crisco at about 1:1 by volume,with as much additional as would go into suspension.
In my experience the primary cause of thread failure in heads and plugs,is dirt.The second is poor manufacturing,and third is mis-handling during manufacture. The cure for all these conditions is to do a cleanup pass on them with a good,high quality,sharp,tap and die. After this operation you should not have problems with plug sticking.When installing a plug,run the plug too bottom
with fingers as tight as you can,then put the wrench on and turn it'til you just feel resistance then 1/4to 1/2turns more.Overtighting can also cause excessive stress on threads,leading to thread failure,and bonding with the head threads, makng them gall on removal.If after all this,it still sticks,try the zinc compound.I KNOW it works. I've also had experience with the copper loaded stuff.We lost two very expensive preproduction Mazda engines to galvanic corrosion between the two aluminum housings and the three iron ones(Mazda and our top brass was not amused).
Really all you need is good threads on both parts and proper tightening.
Ron B.
p.s.:Edit required due to late hour at which the original was written.
It's a pain finding anything around here - there's no McMaster Carr, and there's all sorts of things one takes for granted (such as dowels) that one can't find. There's a lot of stuff one CAN get, but it's tucked away in some little shop somewhere in some remote part of town, and the guy on the phone only speaks Chinese. Finding a drill press was an adventure. A friend tells me I can get almost anything to do with composites (honeycomb, epoxies, fillers, carbon, you name it) but you have to find the one little shop that sells the darned stuff.
SAY WHAT????Nickel. better take alook
jonuck,
Wish there was anything like a NAPA here. Maybe I should take a picture of the auto parts store near where I live, to give you an idea of what they tend to look like here... a shophouse lot with a counter thrown across the front, inside piled high with stuff, belts hanging from the ceiling, and a bunch of freelance mechanics working on engines and stuff outside in the street. There used to be a big metal cage on wheels with a four foot long iguana inside it up front (the boss's pet, no doubt) but it dissapeared a few weeks ago. At least, they do tend to collect all the used engine oil and antifreeze, and don't just dump in in the (open) storm drain.
And is great for putting on CAR DOOR HANDLES when people park to close and you can't get in your car...
The BEST I ever used is Dynatex. Nickel has to many problems. Not compatable with iron or steel.
Copper base anti seize is also very good. You can also get in a mix of 50% Copper and 50% Aluminum.
ANY auto store, Home Depot, Lowes...
Ron B.
F4Fguy
I say again,do not use copper (or aluminum) with aluminum ,especially between iron (steel) and aluminum!
"Never Seez" is fine if you can still get it.
Ron B.
ANYWAY just read the can to make sure that you get the right stuff.
Ron B.
F4Fguy
We're NOT in the Navy!!DO NOT USE ANY COPPER BEARING ANTI-SIEZE in contact with ALUMINUM!!!!!
Ron B.
Director of Internal Combustion Engine Research and Development- Reynolds(Aluminum)Metals Company-Retired.
RON. I'm not disputing anything. I'm just saying there are LOTS of companies out there that carry ANTI-SEIZE. PERSONLY I don’t think we need to use anti-seize on glow plugs. Anti–seize is a messy product and It’s just a hassle to use. I use anti-seize (in this hobby) for bolts in engines that are a little old OR my display engines that I’ll never use. And that’s very seldom. Sorry if I ruffled your feathers.
Scott(Retired Fitter,welder, and Just a good guy)Riese
http://www.permatex.com/products/prodidx.asp?f_call=get_item_list&item_name=Specialty+Lubricants
133A is the one ounce squeeze tubes of the "plain" anti-seize:
http://www.permatex.com/products/prodidx.asp?automotive=yes&f_call=get_item&item_no=81464
rather than the copper-based
http://www.permatex.com/products/prodidx.asp?automotive=yes&f_call=get_item&item_no=09128
or nickel-based:
http://www.permatex.com/products/prodidx.asp?automotive=yes&f_call=get_item&item_no=77164
The "plain" anti-seize does contain copper (maybe I should not use it, but might the aluminum in the compound not protect the aluminum in the head by being "sacrificial"?):
Permatex® Anti-Seize Lubricant A highly refined blend of aluminum, copper and graphite lubricants. Use during assembly to prevent galling, corrosion and seizing and to assure easier disassembly. Temperature range: -60°F to 1600°F. Salt, corrosion and moisture resistant - ideal for marine use. Non-aerosol version meets Mil Spec #907E. Level 3
Suggested Applications:
For easy removal of spark plugs, cylinder head and exhaust head bolts.
Here are the blurbs for the copper and nickel based ones:
Permatex® Copper Anti-Seize Lubricant A premium quality copper anti-seize and thread lubricant that may be used to prevent seizing, corrosion and galling where high temperature conditions exist. Contains a high percentage of micro-fine copper flakes in a semi-synthetic grease carrier and is fortified with high quality rust and corrosion inhibitors. Temperature range: -30°F to 1800°F. Provides good electrical conductivity. Meets Mil Spec #907E.
Suggested Applications:
Spark plug threads installed in aluminum, exhaust manifold bolts, engine bolts, oxygen sensors, knock sensors, thermostat housing bolts, fuel filter fittings, and battery cable connections
Permatex® Nickel Anti-Seize Lubricant Protects metal parts from seizing and galling at temperatures up to 2400°F. It is recommended where copper contamination must be avoided, under conditions of extreme pressure and temperature, and with stainless steel, titanium and nickel alloys.
Suggested Applications:
N/A
Strangely enough, they specifically mention spark plug threads in aluminum as one application for the copper-based anti-seize. Of course, there is a lot more metal in spark plug threads than in our glow plug threads.
Ron B.
F4Fguy
I know what the PERMATEX blurbs say,I also know what our long term use testing showed:Extreme intermetallic corrosion of aluminum parts paired with iron or steel with copper bearing antisieze(these ones, among others).We were promoting aluminum engines to the auto industry.It was part of our research to find the best service teghniques and materials.This was one of the areas we tested.I don't doubt the temperature claims, many moly-disulphide and graphite greases will readily withstand the temperature(and also do a pretty good job as an anti-sieze).The problem is separation on the Galvanic scale,and the resulting corrosion.For iron to iron joints or nuts and bolts or studs against iron,this stuff is fine,but not for aluminum.
Ron B.
P.S.:The powders used in these apps are almost always 99/9 AL and highly resistant to attack.The base casting on the other is likely to be highly alloyed making it much more vulnerable.So no, I don't believe the Al powder is sacrificial, and our tests confirmed it.
McMaster Carr has zinc-based ones, but ordering from them is going to be a pain, so I'll either get the Moly based stuff or look for something zinc or nickel-based or plain graphite based.
I'm wondering if plain old grease might not work just as well to keep the plugs unstuck..
I'm glad I decided to ask this question on this BBS.
I mentioned this to a friend of mine, who is an aircraft mechanic. He says that copper-based antiseize is now banned from use on aircraft.
He could get you stuff from Champion Spark Plug company.